2003 JEEP GRAND CHEROKEE Workshop Manual

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Page 153 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual Adapter 6790 Pinion Depth Set 6955 Bearing Dummy Set 6956 Gauge Block 8144 Shims Dummy 8107 Wrench Spanner 6958 Fixture Holding 6963-A Remover 7794-A Splitter Bearing 1130 Installer Gear/Bearing 7913-

Page 154 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual AXLE SHAFTS REMOVAL (1) Place transmission in neutral. (2) Raise and support vehicle. (3) Remove wheel and tire assembly. (4) Remove brake caliper and rotor. (5) Remove nuts holding axle retainer plat

Page 155 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) Remove axle bearing from the shaft with, a press and Splitter 1130 placed between the seal and bearing (Fig. 27). (6) Remove seal from axle. (7) Remove retaining plate from axle shaft. INSTALLATIO

Page 156 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (7) Press metal retaining ring onto axle shaft with Installer 7913 and a press (Fig. 30). (8) Install axle in vehicle. PINION SEAL REMOVAL (1) Raise and support the vehicle. (2) Remove wheel and tire

Page 157 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (10) Remove pinion seal with Remover 7794-A and a slide hammer (Fig. 33). INSTALLATION (1) Apply a light coating of gear lubricant on the lip of pinion seal. Install seal with an appropriate in instal

Page 158 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) If rotating torque is low, use Wrench 6958 to hold the pinion yoke (Fig. 37) and tighten the pinion shaft nut in 6.8 N´m (5 ft. lbs.) increments until rotating torque is achieved. CAUTION: If the

Page 159 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (9) Remove pinion shaft seal with Remover 7794-A and slide hammer (Fig. 40). (10) Remove front pinion bearing using a pair of pick tools to pull the bearing off the pinion gear shaft. NOTE: If the pin

Page 160 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual NOTE: If more than 380 N´m (280 ft. lbs.) torque is required to crush the collapsible spacer, the spacer is defective and must be replaced. (7) Check rotating torque with an inch pound torque wrench
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