1999 DODGE RAM Service Repair Manual

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Page 889 of 1691

$DODGE RAM 1999 Service Repair Manual \ \ \ \ \ \$

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Refrigerant A/C System Capacity 7.75 Oz. (230ML)

Oil

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Fuel Tank Capacity 35 Gal. (132L)

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(
1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

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LUBRICATION SPECIFICATIONS - GAS
LUBRICATION SPECIFICATIONS TABLE - GAS\
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Material Condition Specification

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Engine Oil Ambient Temperature Above 0 \bF SAE 10W-30

(
1) (-18\bC) To Over 100\bF (38\bC)

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Ambient Temperature Less Than SAE 5W-30

-20\bF (-29\bC) Up To 32\bF (0\bC)

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Engine All 50/50 Mixture Of

Coolant Distilled Water &

Ethylene Glycol

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Brake Fluid All DOT 3

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Automatic All ATF+2 Type 7176

Transmission

Fluid

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Transfer Case All ATF+2 Type 7176

Fluid Or DEXRON III ATF

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Manual NV-4500 75W-90 Synthc. API GL4

Transmission

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Fluid NV-3500 Mopar Manual

Transmission Fluid

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Steering All Mopar Multi-Mileage

Linkage Lubricant

Lubricant

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Wheel Bearing All High Temperature Multi-

Grease -Purporse EP Grease

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Rear Axle & All Mopar Hypoid Lubricant

4x4 Frt. Axle SAE 80W-90

Lubricant (
2) GL-5 Gear Lube

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Power All Mopar Power Steering

Steering Fluid Or Equivalant

Fluid (
3) Petroleum Based

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Clutch All Multipurpose Grease

Linkage NLGI Grade 2 E.P.

Lubricant

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A/C All R-134a

Page 890 of 1691

$DODGE RAM 1999 Service Repair Manual Refrigerant \ \ \ \ \ \$

Refrigerant

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A/C All Polyalkalene Glycol

Refrigerant SP10 PAG

Oil Refrigerant Oil

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(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge

trucks. Use only API approved oil with Starburst Symbol.

(
2) - Limited-Slip Differentials require the use of a 5% Friction

Modifier. Mopar Gear Oil Additive Friction Modifier

(
3) - Never add gear oil, automatic transmission fluid or

hydroboost power steering fluid.

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FLUID CAPACITIES - GAS
FLUID CAPACITIES TABLE - GAS\
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Item Condition Specification (1)

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Engine Oil 3.9L: Drained, W/New Filter 4 Qts. (3.8L)

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5.2L: Drained, W/New Filter 5 Qts. (4.7L)

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5.9L: Drained, W/New Filter 5 Qts. (4.7L)

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3.9L: Drained 3.5 Qts. (3.3L)

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5.2L: Drained 4.5 Qts. (4.2L)

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5.9L: Drained 4.5 Qts. (4.2L)

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Engine 3.9L: Drained 20 Qts. (19L)

Coolant

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5.2L: Drained 20 Qts. (19L)

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5.9L: Drained 20 Qts. (19L)

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Automatic 42RE: Dry Fill 17-22 Pts. (8-10.4L)

Transmission

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Fluid 46RE: Dry Fill 1726 Pts. (812.3L)

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Manual NV3500: Drained 4.2 Pts. (2L)

Transmission

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Fluid NV3500: Drained 8 Pts. (3.8L)

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Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)

Fluid

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Model 248 (2WD) 6.3 Pts. (3L)

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Model 248 (4WD) 7.3 Pts. (3.4L)

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Model 267 (2WD) 7 Pts. (3.3L)

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Model 267 (4WD) 7.8 Pts. (3.6L)

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Model 286 (2WD) 6.8.Pts. (3.2L)

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Model 286 (4WD) 10.1 Pts. (4.8L)

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Rear Axle Model 248 (2WD) 6.3 Pts. (3L)

Page 891 of 1691

$DODGE RAM 1999 Service Repair Manual Limited Slip \ \ \ \ \ \ \f Differential Model 248 (4WD) 7.3 Pts. (3$

Limited Slip
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Differential Model 248 (4WD) 7.3 Pts. (3.4L)

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Model 267 (2WD) 7 Pts. (3.3L)

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Model 267 (4WD) 7.8 Pts. (3.6L)

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Model 286 (2WD) 6.8 Pts. (3.2L)

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Model 286 (4WD) 10.1 Pts. (4.8L)

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Front Axle Model 216 6.8 Pts. (3.6L)

Lubricant

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Model 248 7.6 Pts. (3.6L)

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Transfer Case NV231 HD 2.5 Pts. (1.2L)

Fluid

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Power Take NV021 4.6 Pts. (2.1L)

Off Adapter

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Power Drained 2.7 Pts. (1.3L)

Steering

Fluid

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A/C Charge Capacity 32 Oz. (.9Kg)

Refrigerant

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Refrigerant A/C System Capacity 7.75 Oz. (230ML)

Oil

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Fuel Tank 119" & 139" Wheelbase Vehicles 26 Gal. (98L)

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All Others 35 Gal. (132L)

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(
1) - Capacities are recommended or calculated levels. Always use

dipstick (if available) to measure level.

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WHEEL & TIRE SPECIFICATIONS
TIRE REPLACEMENT
The tires on your new vehicle provide a balance of many
characteristics. They should be inspected regularly for wear and
correct inflation pressure. Chrysler strongly recommends that you use
tires equivalent to the originals in quality and performance when
replacement is needed. Failure to use equivalent replacement tires may
adversely affect the safety, handling and ride of your vehicle. We
recommend that you contact your original equipment tire dealer on any
questions you may have on tire specifications or capability.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Lug Nut Ft. Lbs. (N.m)
BR1500 (5 Stud Wheel) ........................... 95 (130)
BR2500 (8 Stud Wheel) ........................... 135 (180)

Page 892 of 1691

$DODGE RAM 1999 Service Repair Manual BR3500 (8 Stud Dual Wheel)........................ 145 (195)\ \ \ \ \ \$

BR3500 (8 Stud Dual Wheel)........................ 145 (195)\
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BATTERY SPECIFICATIONS
Vehicle is factory equipped with a maintenance free battery.
The top of the battery is permanently sealed, and water never has to
be added, and periodic maintenance is not required either. But,
periodically check the battery terminals and battery hold-down bracket
for corrosion. Replace with a battery of the same group number as
shown on original battery's label.
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in the GENERAL INFORMATION
section.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT
Section.
Modifications or improper maintenance, including incorrect
removal and installation of the Supplemental Restraint System (SRS),
can adversely affect system performance. DO NOT cover, obstruct or
change the steering wheel horn pad in any way, as such action could
cause improper function of the system. Use only plain water when
cleaning the horn pad. Solvents or cleaners could adversely affect the
air bag cover and cause improper deployment of the system.
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all warnings and service precautions. See
appropriate AIR BAGS article in ACCESSORIES/SAFETY EQUIPMENT.
WARNING: Any maintenance performed on or near the components of the
SRS must be performed only by an authorized dealer.
Do not permit anyone else to service, inspect maintain, or
service any SRS components or wiring. Similarly, no part of
the SRS should ever be handled or disposed of by anyone
except an authorized dealer.
Improper work on the SRS components or wiring could result in
inadvertent deployment of the airbags or could render the SRS
system inoperative. Either situation could result in serious
injury
WARNING: If the car has had any front-end damage, have the SRS system
inspected by an authorized dealer to ensure it is working
properly.
WARNING: If any of the following conditions occur, the SRS is not
working properly. Immediately have it inspected by an
authorized dealer:
* The SRS warning light does not illuminate when you start
the car.
* The SRS warning light does not go off after about 7 seconds.
* The SRS warning light illuminates while driving.

Page 893 of 1691

DODGE RAM 1999 Service Repair Manual CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON

CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON
position from passenger's side of vehicle in case of
accidental air bag inflation
AIR CONDITIONING SERVICING
WARNING: Avoid breathing R-134a refrigerant and PAG lubricant vapors,
exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets
SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CONDITIONING MAINTENANCE
WARNING: NEVER add A/C refrigerant to correct a non-cooling problem
unless pressure gauges are connected to the system by a
certified technician. Lack of cooling may be caused by a
restriction, therefore adding refrigerant can cause a
dangerous pressure rise.
ANTI-LOCK BRAKE SYSTEM
CAUTION: The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly
installed or high output radio transmitting equipment. Since
this interference could cause the possible loss of the
antilock braking capability, such equipment should be
installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE FLUID SERVICE
WARNING: Make certain no fluid is spilled when the transaxle fluid
is inspected. Wipe up any spilled fluid completely.
AXLE FLUID
CAUTION: Axle lubricant should be changed whenever the axle has

Page 894 of 1691

DODGE RAM 1999 Service Repair Manual been submerged in water. Water can enter through the axle
vent hole and contaminate the lubricant.
BATTERY WARNING
WARNING: When battery is disconnected, vehicles equipped

been submerged in water. Water can enter through the axle
vent hole and contaminate the lubricant.
BATTERY WARNING
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure.
WARNING: Batteries produce flammable hydrogen gas. Keep flames and
sparks away from the battery or and explosion may occur.
Never smoke when working in the vicinity of the battery.
WARNING: When checking or servicing the battery, disconnect the
negative cable. Be careful not to cause a short circuit by
allowing metal objects to contact the battery posts and the
vehicle at the same time.
REPLACING BLOWN FUSES
CAUTION: Before replacing a blown fuse, remove ignition key, turn off
all lights and accessories to avoid damaging the electrical
system. Be sure to use fuse with the correct indicated
amperage rating. The use of an incorrect amperage rating fuse
may result in a dangerous electrical system overload.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning
that brake pads need replacement.
BRAKE HOSES
WARNING: Worn brake hoses can burst and cause brake failure. If
any sign of cracking, scuffing, or worn spots are found,
replace the brake hoses immediately.
BRAKE FLUID
WARNING: The use of incorrect fluid in the brake system may cause
damage to components. DO NOT use any fluid other than DOT-3
brake fluid. DO NOT use reclaimed fluid or fluid that has
been stored in old or open containers. It is essential that
foreign particles and other liquids are kept out of the
brake fluid reservoir.
CATALYTIC CONVERTER
CAUTION: Continued operation of vehicle with a severe malfunction
could cause converter to overheat, resulting in possible
damage to converter and vehicle.
COOLANT
CAUTION: To avoid possible damage to vehicle use only ethylene-glycol
based coolants with a mixture ratio from 50-70% anti-freeze.
DO NOT use 100% anti-freeze as it will cause the formation
of cooling system deposits.
DIESEL FUEL ANTI-FUNGAL ADDITIVES

Page 895 of 1691

DODGE RAM 1999 Service Repair Manual CAUTION: If fuel contamination due to fungi or other microorganisms is
suspected a fuel additive with a biocide may be used. Follow
the manufacturers dosage as recommended on product

CAUTION: If fuel contamination due to fungi or other microorganisms is
suspected a fuel additive with a biocide may be used. Follow
the manufacturers dosage as recommended on product label. Use
biocides ONLY when necessary, excessive use can may cause
other fuel system problems.
DIESEL FUEL CONTAMINATION
WARNING: Diesel fuel system may be contaminated with fungi or other
microorganisms. Keep contaminated fuel away from open skin
cuts or sores to prevent skin irritation or infection.
DIESEL FUEL REQUIREMENTS
CAUTION: All diesel engines have been developed to take advantage of
the high energy content of No. 2 diesel fuel or No. 2
climatized-diesel fuels. It also operates on No. 1-diesel
fuels if temperatures are expected to be extended arctic
conditions -10
\bF (-23\bC).
WARNING: Do NOT use alcohol or gasoline as a fuel blending agent. They
can be unstable under certain conditions and hazardous or
explosive when mixed with diesel fuel.
ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS
WARNING: Many solid state electrical components can be damaged by
static electricity (ESD). Some will display a warning label,
but many will not. Discharge personal static electricity by
touching a metal ground point on the vehicle prior to
servicing any ESD sensitive component.
ENGINE OIL
CAUTION: Never use non-detergent or straight mineral oil.
ENGINE OIL FILTER (CARTRIDGE TYPE)
CAUTION: Use of Mopar Oil Filter Cartridge (P/N 04746914) is
RECOMMENDED. The engine oil filter cartridge should be
changed at every engine oil change. Use the same type oil
that will be used in the engine.
FUEL SYSTEM SERVICE
WARNING: Relieve fuel system pressure prior to servicing any fuel
system component (fuel injection models).
HALOGEN BULBS
WARNING: Halogen bulbs contain pressurized gas which may explode if
overheated. DO NOT touch glass portion of bulb with bare
hands. Eye protection should be worn when handling or working
around halogen bulbs.
RADIATOR CAP
CAUTION: Always disconnect the fan motor when working near the
radiator fan. The fan is temperature controlled and could
start at any time even when the ignition key is in the OFF
position. DO NOT loosen or remove radiator cap when cooling
system is hot.

Page 896 of 1691

DODGE RAM 1999 Service Repair Manual RADIATOR FAN
WARNING: Keep hands away from radiator fan.
STARTING FLUID USE (TURBO DIESEL)
WARNING: DO NOT USE starting fluids (ether) or flammable liquids to
aid the star

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