6E2-A-4 5.OL (VIN E) DRIVEABILITY AND EMISSIONS
SERVICE ENGINE
24PIN A-B CONNECTOR
SHIFTLITE __
* 8s 4455-6E - ~igure A-3 - ECM Wiring Diagram 5.OL (VIN E) (2 of 3)
6EZ-A-10 5.0L (VIN E) DRIVEABILITY AND EMISSIONS
TO OIL PRESS. SW.
&FUEL PUMP RELAY
BATTERY
12 V
. . . . . . . . FUSIBLE LINK 15 WAY
439 PNWBLK
419
BRNNVHT
SERIAL DATA
451
WHTIBLK
450 BLWHT
ALDL CONNECTOR
NO "SERVICE ENGINE SOON" "LIGHT
5.OL (VIN E) "F'" SERIES (TBI)
Circuit Description:
There should always be a steady "Service Engine Soon" light, when the ignition is "ON" and engine stopped.
Battery is supplied directly to the light bulb.
The electronic control module (ECM) will control the light and
turn it "ON" by providing a ground path through CKT 419 to the ECM.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Battery feed CKT 340 is protected by a
20amp in-
line fuse. If this fuse was blown, refer to wiring
diagram on the facing page of Code 54.
2. Using a test light connected to 12 volts, probe each
of the system ground circuits to be sure
a good
ground is present. See ECM terminal end view in
front of this section for ECM pin locations of
ground circuits.
Diagnostic Aids:
Engine runs ok, check:
@ Faulty light bulb
@ CKT419open
@ Gage fuse blown. This will result in no oil, or
generator lights, seat belt reminder, etc.
Engine cranks, but will not run.
@ Continuous battery - fuse or fusible link open.
@ ECM ignition fuse open.
@ Battery CKT 340 to ECM open.
o Ignition CKT 439 to ECM open.
@ Poor connection to ECM.
6E2-A-12 5.OL (VIN E) DRIVEABILITY AND EMISSIONS
TO OIL PRESS. SW. ECM
&FUEL PUMP RELAY
FUSE
& HOLDER BATTERY 12 V . . . . . . . .
FUSIBLE LINK
439
PNWBLK
419 BRNNVHT
- -
451 WHTIBLK
450
BLWHT
ALDL CONNECTOR
8-4-87
55 1235-6E
CHART A-2
NO ALDL DAM OR WON"T FLASH CODE 12
'SERVICE ENGINE SOON" LLlGHT "ON" "STEADY
5.OL (VIN E) "F" "SERIES (TBI)
Circuit Description:
There should always be a steady "Service Engine Soon" light, when the ignition is "ON" and engine stopped.
Battery is supplied directly to the light bulb. The electronic control module
(ECM) will turn the light "ON" by
grounding CKT 419 at the ECM.
With the diagnostic terminal grounded, the light should flash
a Code 12, followed by any trouble code(s)
stored in memory.
A steady light suggests a short to ground in the light control CKT 419, or an open in diagnostic CKT 451.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. If there is a problem with the ECM that causes
a
"Scan" tool to not read serial data, then the ECM
should not flash a Code
12. If Code 12 does flash,
be sure that the "Scan" tool is working properly on
another vehicle. If the "Scan" is functioning
properly and CKT 461 is OK, the PROM or ECM
may
be at fault for the NO ALDL symptom.
2. If the light goes "OFF" when the ECM connector is
disconnected, then CKT 419 is not shorted to
ground.
3. This step will check for an open diagnostic CKT
45 1.
4. At this point, the "Service Engine Soon" light
wiring is OK. The problem is a faulty ECM or
PROM. If Code 12 does not flash, the ECM should
be replaced using the original PROM. Replace the
PROM only after trying an ECM, as a defective
PROM is an unlikely cause of the problem.
6E2-A-114 5.OL (VIN E) DRIVEABILITY AND EMISSIONS
CHART A-3
(Page I of 2)
ENGINE CRANKS BUT WILL NQ"TRUN
5.OL (VIM E) "F"" SERlES (TBI)
Circuit Description:
This chart assumes that battery condition and engine cranking speed are OK, and there is adequate fuel in
the tank.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. A "Service Engine Soon" light "ON" is a basic test
to determine if there is a 12 volt supply and
ignition 12 volts to ECM. No
ALIII, may be due to
an ECM problem and CHART A-2 will diagnose
the ECM. If TPS is over 2.5 volts, the engine may
be in the clear flood mode, which will cause
starting problems.
2. No spark may be caused by one of several
components related to the ignition system.
CHART
C-4 will address all problems related to
the causes of a no spark condition.
3. Fuel spray from the injector(s) indicates that fuel
is available. However, the engine could be
severely flooded due to too much fuel.
4. While cranking engine, there should be no
f~lel
spray with injector disconnected. Replace an
injector if it sprays fuel or drips like a leaking
water faucet.
5, The fuel pressure will drop after the fuel pump
stops running due to
a controlled bleed in the fuel
system. Use
of the fuel pressure gage will determine
if fuel
system pressure is enough for the engine to start
and run. The key may have to be cycled
2 or more
times for accurate reading.
6. No fuel spray from injector indicates a faulty fuel
system or no ECM control of injector.
7. This test will determine if the ignition module is
not generating the reference pulse if the wiring or
ECM is at fault. By touching and removing
a test
light to 12 volts on CKT 430,
a reference pulse
should be generated. If
injector test light blinks,
the ECM and wiring are
OK.
Diagnost Aids:
@ Water or foreign material can cause a no start
during freezing weather.
@ An EGR sticking open can cause a low airlfuel
ratio during cranking.
@ Fuel pressure: Low fuel pressure can result in
a very lean airlfuel ratio. See CHART A-7.
@ A grounded CKT 423 (EST) may cause a "No-
Start" or a "Start then Stall" condition.
OXYGEN ( 0,) SENSOR GROUND
-
CODE 13
OXYGEN SENSOR CIRCUIT
(OPEN CIRCUIT)
5.OL (VIN E) ""FYERIES (TBI)
Circuit Description:
The ECM supplies a voltage of about .45 volt between terminals "D7" and "D6". (If measured with a 10
megohm digital voltmeter, this may read as low as .32 volts). The 02 sensor varies the voltage within a range of
about
1 volt if the exhaust is rich, down through about .10 volt if exhaust is lean.
The sensor is like an open circuit and produces no voltage when it is below 360°C (600°F). An open sensor
circuit or cold sensor causes "Open Loop" operation.
Test Description: Numbers below refer to circled 3. In doing this test, use only a high impedence
numbers on the diagnostic chart. digital
volt ohmmeter. This test
checks the
1. Code 13 will set: continuity of CKTs 412 and 413. If CKT 413 is
@ Engine at normal operating temperature. open,
the ECM voltage on CKT 412 will be over .6
@ At least 2 minutes engine time after start. volts (600 mV).
@ On signal
voltage steady between .35 and .55
volts. Diagnostic Aids:
@ Rpm above 1600.
@ Throttle position sensor signal above 5%
Normal "Scan" voltage varies between 100 mV to
(about .3 volts above closed throttle voltage). 999 mV (. 1 and 1.0 volt), while in "Closed Loop". Code @ must be met for about 13 sets in one minute, if voltage remains between .35
seconds. and .55 volts.
If the conditions for a Code
13 exist, the
Refer to "Intermittents" in Section "B". system will not go "Closed Loop".
2. This will determine if the sensor is at fault or the
wiring or ECM is the cause of the Code
13.
6EZ-A-26 5.8L (VIN E) DRIVEABILITY AND EMISSIONS
OLANT SENSOR
SENSOR GND
CODE 15
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Code 15 will set if:
@ Engine running longer than 30 seconds.
@ Coolant temperature less than -30°C (-22"F),
for 3 seconds.
2. This test simulates a Code 14. If the ECM
recognizes the
low signal voltage, (high
temperature) and the "Scan" reads 130°C or above,
the ECM and wiring are OK.
3. This test will determine if CKT 410 is open. There
should be 5 volts present at sensor connector if
measured with a
DVM.
COOLANT TEMPERATURE SENSOR CIRCUIT
(LOMI TEMPERATURE INDICATED)
5.OL (VIM E) ""FYERIES (TBI)
Diagnostic Aids:
Circuit
Description:
The coolant temperature sensor uses a thermistor to control the signal voltage to the ECM. The ECM
applies a voltage on CKT 410 to the sensor. When the engine is cold, the sensor (thermistor) resistance is high,
therefore the ECM will see high signal voltage.
As the engine warms, the sensor resistance becomes less, and the voltage drops. At
normal engine
operating temperature (85°C to 95°C) the voltage will measure about 1.5 to 2.0 volts at the ECM.
A "Scan" tool reads engine temperature in degrees
centigrade. After engine is started the temperature
should rise steadily to about 90°C then stabilize when
thermostat opens.
If Code 21 is also set, check CKT 452 for faulty
wiring or connections. Check terminals at sensor for
good contact.
Refer to "Intermittents" in Section
"B".
~
6EZ-A-28 5.OL (VIN E) DRIVEABILITY AND EMISSIONS
FRONT VIEW OF CONNECTOR
5V REFERENCE
TO
MAP SENSOR
CODE 21
THROTLE POSITION SENSOR (TPS) CIRCUIT
(SIGNAL VOLTAGE HIGH)
5.OL (VIN E) "F" "SERIES ("FBI)
Circuit Description:
The throttle position sensor (TPS) provides a voltage signal that changes relative to the throtttle blade.
Signal voltage will vary from about
.5 at idle to about 5 volts at wide open throttle.
The TPS signal is one of the most important inputs used by the ECM for fuel control and for most of the
ECM control outputs.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Code
21 will set if:
@ TPS signal voltage is greater than 2.5 volts.
@ All conditions met for 8 seconds.
@ MAP less than 52 kPa.
2. With the TPS sensor disconnected, the TPS
voltage should go low if the ECM and wiring are
OK.
3. Probing CKT 452 with a test light checks the 5
volt return circuit, because a faulty 5 volt return
will cause
a Code 21.
Diagnostic Aids:
A ''Scan" tool reads throttle position in volts.
Should read less than 1.26 volts with throttle closed
and ignition
"Oili" or at idle. Voltage should increase
at a steady rate as throttle is moved toward
WOT.
An open in CKT 152 will result in a Code 21.
Refer to
"Intermittents" in Section "B".
FRONT VIEW OF CONNECTOR
5V REFERENCE
SENSOR
CODE 22
THROTTLE POSITION SENSOR (TPS) CIRCUIT
(SIGNAL VOLTAGE LOW)
5.OL (VIN E) "'F3ERIES (TBI)
Circuit Description:
The throttle position sensor (TPS) provides a voltage signal that changes relative to the throtttle blade.
Signal voltage will vary from about
.5 at idle to about 5 volts at wide open throttle.
The TPS signal is one of the most important inputs used
by the ECM for fuel control and for most of the
ECM control outputs.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Code 22 will set if:
Engine is running
r TPS signal voltage is less than about .2 volts
for
2 seconds.
2. Simulates Code 21: (high voltage) If the ECM
recognizes the high signal voltage the ECM and
wiring are OK.
3. This simulates a high signal voltage to check for
an open in CKT 417. The "Scan" tool will not read
up to 12 volts, but what's important is that the
ECM recognizes the signal on CKT 417.
4. There should be
5 volts at terminal "C" if
measured with a DVM when ignition is "ON".
Diagnostic Aids:
A "Scan" tool reads throttle position in volts.
Should read less than 1.25 volts with throttle closed
and ignition "ON" or at idle. Voltage should increase
at a steady rate as throttle is moved toward WOT.
An open
or short to ground in CKTs 416 or 417
will result in a Code 22.
If a Code 22 is also set check CKT 416 carefully for
open or short to ground.
Refer to "Intermittents" in Section
"B".