2006 LAND ROVER FRELANDER 2 charging

5.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 303-538 ,
308-615 ,
100-012 5.
Installation 1. CAUTION: Take ext ra care not t o damage the
s eal.
Speci al Tool (s ): 303-1271 1.
Manual model s: Ins tall t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2.
Automat ic model s: Ins tal l t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal and
Inst all at ion).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Timing Cover
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he rel uct or ring.
Refer t o: Crankshaft Pos it ion (CKP) Sens or Ring (303-14B Elect ronicEngine Controls - TD4 2.2L Dies el, Removal and Ins tal lati on).
3.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
4.
5.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Valve Cover
Removal and Inst all ati on
Special T ool(s) 303-1270
Ti ming Pi n, Cranks haft 303-1277
Ti ming Pi n, Cams haft
Removal
• NOTE: The valve cover and cylinder head is machined as an ass embly and cannot be s erviced s eparately.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he camshaft seal.
Refer t o: Camshaft Seal (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
4.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04B Fuel Chargi ng and Cont rol s - TD4 2.2L
Di es el, Removal and Ins tal lat ion).
5.
Remove t he fuel inject ors .
Refer t o: Fuel Inject or (303-04B Fuel Charging and Cont rols - TD4
2.2L Dies el , Removal and Inst all at ion).
6.
Remove t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,
Removal and Ins tall ati on).
7.

16. CAUTION: Incorrect ins tall ati on of the
cams haft posi ti on (CMP) s ens or could res ul t in engi ne
damage.
Insert a 7.5 mm diameter drill bet ween the
valve cover and t he CMP s ens or as s hown, to
achi eve the correct al ignment of the CMP
s ensor. T orque:
4 Nm 16.
17. NOTE: Ins tal l new ret aining cl ips .
Inst all t he val ve cover breat her hos e.
17.
Connect t he CMP s ensor elect rical connector.
18.
19. NOTE: Ins tal l a new retaini ng cl ip.
Connect and s ecure t he engi ne breather l ine.
19.
Inst all t he oxygen s ensor (HO2S) harnes s bracket.
T orque: 9 Nm 20.
Secure t he HO2S harnes s.
21.
Inst all t he breather li ne.
22.
Inst all t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,
Removal and Ins tall ati on).
23.
Inst all t he fuel inject ors .
Refer t o: Fuel Inject or (303-04B Fuel Charging and Cont rols - TD4
2.2L Dies el , Removal and Inst all at ion).
24.
Inst all t he fuel rai l.
Refer t o: Fuel Rail (303-04B Fuel Chargi ng and Cont rol s - TD4 2.2L
Di es el, Removal and Ins tal lat ion).
25.
Inst all t he camshaft seal.
Refer t o: Camshaft Seal (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
26.
Inst all t he air cleaner.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
27.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
28.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Camshafts
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he val ve cover.
Refer t o: Val ve Cover (303-01B Engine - TD4 2.2L Dies el, Removal
and Inst all at ion).
3. 4.
Installation 1.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of foreign mat eri al. Lubri cat e t he bearing s urfaces wit h clean engine
oil .
Inst all t he camshaft s wi th the t iming chain and
t ens i oner. Al ign t he chain t iming l inks wit h t he t imi ng
marks on the cams haft s procket as shown.
1.
Tight en the tens ioner bol ts .
T orque: 7 Nm 2.
Inst all t he val ve cover.
Refer t o: Val ve Cover (303-01B Engine - TD4 2.2L Dies el, Removal
and Inst all at ion).
3.

Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Camshaft Seal
Removal and Inst all ati on
Special T ool(s)
205-053Ret ai ner, Drive Flange
205-053-04Adapter, Dri ve Fl ange
303-1276Inst all er, Cams haft Seal
303-935Remover, Cams haft Seal
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming bel t.
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.

Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.