2006 LAND ROVER FRELANDER 2 charging

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Timing Belt
Removal and Inst all ati on
Special T ool(s) 303-1270
Ti ming Pi n, Cranks haft 303-1272
Locki ng Tool , Flywheel 303-1277
Ti ming Pi n, Cams haft
Removal
• NOTE: The t imi ng and locking t ool s are ins tal led t o all ow t he ti mi ng cover to be r emoved. All t ool s mus t be left ins tal led
t o all ow t he ti ming cover ins tall ati on procedure t o be fol lowed.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e. 2.
Refer t o: Timi ng Cover (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
3.

23. CAUTION: Make s ure t hat a new bolt is
i ns t alled.
Remove t he cranks haft damper. 23.

Remove t he rel uct or ring. 24.
Refer t o: Timi ng Cover (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
25.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
26.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Cylinder Head
Removal and Inst all ati on
Removal
• NOTE: The valve cover and cylinder head is machined as an ass embly and cannot be serviced s eparately.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he exhaus t manifol d.
Refer t o: Exhaus t Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
3.
Remove t he camshaft s .
Refer t o: Camshafts (303-01B Engine - TD4 2.2L Dies el, Removaland Inst all at ion).
4.
Remove t he thermost at.
Refer t o: Thermos tat (303-03B Engi ne Cool ing - TD4 2.2L Di es el,Removal and Ins tall ati on).
5.
Remove t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
6.
7.

Refer t o: Thermos tat (303-03B Engi ne Cool ing - TD4 2.2L Di es el,Removal and Ins tall ati on).
Inst all t he camshaft s .
Refer t o: Camshafts (303-01B Engine - TD4 2.2L Dies el, Removaland Inst all at ion).
15.
Inst all t he exhaus t manifol d.
Refer t o: Exhaus t Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
16.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
17.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Cooler
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove t he air condi ti oni ng (A/C) compres sor.
Refer t o: Air Condi ti oning (A/C) Compres s or - TD4 2.2L Di esel(412-01 Cli mate Cont rol , Removal and Ins t allat ion).
4.
Remove t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD42.2L Dies el , Removal and Inst all at ion).
5.
Di sconnect t he engi ne oil pres s ure (EOP) s ens orelectrical connect or.6.
7.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Flywheel
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he pres sure plat e and clut ch di s c.
Refer t o: Clutch Di s c and Pres sure Plat e (308-01 Clut ch, Removaland Inst all at ion).
3.
4. NOTE: Rest rai n t he fl ywheel.4.
Installation

Stage 1:
Stage 2: 1.
CAUTIONS: Ti ght en t he bol ts in t he s equence s hown.
Make s ure that new bolt s are ins t al led.
T orque: 33 Nm 34°1.
Inst all t he cl utch di sc and press ure plate.
Refer t o: Clutch Di s c and Pres sure Plat e (308-01 Clut ch, Removal
and Inst all at ion).
2.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
3.

Stage 1:
Stage 2: Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Flexplate
Removal and Inst all ati on
Special T ool(s) 303-1272
Locki ng Tool , Flywheel
Removal
• NOTE: The flywheel i llus t rat ion i s used, t he fl expl at e t igt eni ng s equence and bolt posi ti ons are t he s ame.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on and convert er.
Refer t o: Transmis s ion - TD4 2.2L Dies el (307-01 Aut omati c
Trans mi ss ion/Transaxle, Inst all ati on).
3. 4.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of foreign mat eri al. Make s ure that new bolt s are ins t al led.
Ti ght en t he bol ts in t he s equence s hown.
Speci al Tool (s ): 303-1272 T orque:
33 Nm 34°4.
Installation To i nst all , revers e t he removal procedure.
1.