Page 704 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Cover
Removal and Inst all ati on
Special T ool(s)
303-1227Inst all er, Auxili ary Drive Seal
303-1228Hol der, Generator Pulley
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
3.
Remove t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2LPetrol, Removal and Ins tall ati on).
4.
Page 710 of 3229
Inst all t he acces sory dri ve bel t idl er pull ey.
T orque: 25 Nm 11.
Inst all t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2L
Petrol, Removal and Ins tall ati on).
12.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03A
Engine Cooli ng - I6 3.2L Petrol, General Procedures).
13.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.
Page 711 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Components Housing
Removal and Inst all ati on
Special T ool(s)
303-1232Gui de Pins
Removal
• NOTE: Take ext ra care when ali gning and refit t ing t he ti mi ng hous ing , as the s eals can eas il y be damaged .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming chain and sprockets .
Refer t o: Timi ng Chai n (303-01A Engi ne - I6 3.2L Pet rol, Removaland Inst all at ion).
3.
Dis connect the front LH HO2S and rel eas e t he cli p.4.
Remove t he power s t eering pump support bracket5.
Page 716 of 3229
T orque:
17 Nm Inst all t he power s t eering pump.
T orque: 25 Nm 12.
Connect and s ecure t he HO2S electrical connect ors .
13.
Inst all t he power s t eering pump support bracket.
T orque: 25 Nm 14.
Inst all t he ti ming chain and sprockets .
Refer t o: Timi ng Chai n (303-01A Engi ne - I6 3.2L Pet rol, Removal
and Inst all at ion).
15.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
16.
Page 718 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
303-1291Inst all er, Cranks haft Rear Seal
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal andInst all at ion).
3.
4. CAUTION: Di scard the s eal.4.
Installation
Page 719 of 3229
1.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t his component . "Make s ure t hat a new component i s ins t al led. "
Inst all t he cranks haft rear seal.
Speci al Tool (s ): 303-1291 1.
2. CAUTIONS: Ext reme cl eanli ness must be exerci sed when handli ng t hes e
component s. Make s ure that new bolt s are ins t al led.
Inst all t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal and
Inst all at ion).
2.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
3.
Page 720 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Flexplate
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on and convert er.
Refer t o: Transmis s ion - I6 3.2L Pet rol (307-01 Automat icTrans mi ss ion/Transaxle, Removal).
3.
Remove t he fl expl at e.4.
Installation
Page 721 of 3229
Stage 1:Stage 2:
1. CAUTIONS:
Ext reme cl eanli ness must be exerci sed whenhandl ing t hese components .
Make s ure that new bolt s are ins t al led.
Inst all t he fl expl at e and t ight en the bol ts asi llus t rated.
T orque:45 Nm50°
1.
Inst all t he transmis si on and convert er.
Refer t o: Transmis s ion - I6 3.2L Pet rol (307-01 Automat icTrans mi ss ion/Transaxle, Removal).
2.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
3.