Page 673 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Chain
Removal and Inst all ati on
Special T ool(s)
303-1219Locki ng Tool , Crankshaft
303-1223Locki ng Tool , Cams haft
303-1225Locki ng Tool , Cams haft Tool
303-1226Locki ng Tool , Cams haft Tool
Removal
CAUTION: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
• NOTE: Make s ure t he t imi ng chai n free l engt h i s on t he tens ioner run of t he chai n before rel eas ing the t ensi oner l ockingdevi ce.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he cranks haft front oil s eal.
Refer t o: Engi ne Front Seal (303-01A Engi ne - I6 3.2L Pet rol,Removal and Ins tall ati on).
3.
Remove t he RH engine mount .4.
Page 677 of 3229
Stage 1:
Stage 2:
T orque:
75 Nm 90°
Tight en the inlet cams haft dri ve sprocket.
T orque: 110 Nm 7.
Remove t he camshaft al ignment s pecial t ool .
8.
9. CAUTIONS: Make s ure that t he area around the component i s clean and
free of foreign mat eri al. The pl ugs must be ins tall ed dry.
Inst all new cams haft bore pl ugs .
9.
Remove t he cranks haft l ocking tool.
10.
Inst all t he cranks haft front oil s eal.
Refer t o: Engi ne Front Seal (303-01A Engi ne - I6 3.2L Pet rol,
Removal and Ins tall ati on).
11.
Inst all t he ti ming cover.
Refer t o: Timi ng Cover (303-01A Engi ne - I6 3.2L Pet rol, Removal
and Inst all at ion).
12.
Inst all t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01A Engi ne - I6 3.2L Petrol,
Removal and Ins tall ati on).
13.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.
Page 681 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Cylinder Head
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04A Fuel Chargi ng and Cont rol s - I6 3.2LPetrol, Removal and Ins tall ati on).
3.
Remove t he generat or.
Refer t o: Generator - I6 3.2L Pet rol (414-02 Generator andRegulator, Removal and Ins t allat ion).
4.
Remove both exhaust mani fol ds .
Refer t o: Exhaus t Mani fol d (303-01A Engi ne - I6 3.2L Petrol,Removal and Ins tall ati on).
5.
Remove t he camshaft s .
Refer t o: Camshafts (303-01A Engine - I6 3.2L Pet rol , Removal andInst all at ion).
6.
Releas e t he fuel pipe.7.
Page 686 of 3229
Inst all both exhaust mani fol ds .
Refer t o: Exhaus t Mani fol d (303-01A Engi ne - I6 3.2L Petrol,Removal and Ins tall ati on).
16.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
17.
Page 687 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Pan
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
3.
4. W ARNING: Be prepared t o coll ect es capi ng oil.
CAUTION: Di scard the seal.
Remove t he lubri cant drai n plug.
4.
Di sconnect t he oil level sens or elect rical connect or.5.
Page 690 of 3229
Apply a bead of s ealant, 2.5 mm diamet er, t o t he area
i ndi cat ed.
3.
Inst all t he oil pan.
T orque: M7 17 Nm M10
45 Nm 4.
Secure t he cool ant rail .
T orque: 10 Nm 5.
Inst all t he int ake mani fol d.
T orque: 10 Nm 6.
7. CAUTION: Make s ure that new s ealing was hers are i nst all ed.
Inst all t he lubri cant drai n plug.
T orque: 38 Nm 7.
Fil l the engine wit h oil .
8.
Inst all t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,
Removal and Ins tall ati on).
9.
Check and top-up the engine oi l.
10.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
11.
Inst all t he dips ti ck tube.
T orque: 10 Nm 12.
Page 691 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Oil Pump
Removal and Inst all ati on
Special T ool(s) 303-1280
Remover, Oi l Pump Pin
Removal CAUTION: Extreme cleanli nes s mus t be exercis ed when handli ng thes e component s.
• NOTE: Always fit a new oil pump , as t he pump gear is sprayed wi th a 's pacecoat' t hat al lows accurate set ti ng of the
backlas h ..
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he oil pan.
Refer t o: Oil Pan (303-01A Engi ne - I6 3.2L Pet rol, Removal and
Inst all at ion).
3.
4. CAUTION: Di scard the s eal.
Remove t he oil s trainer pick-up as sembl y.
4. 5. CAUTION: Di scard the s eals .
Remove t he oil pres s ure pi pe.
5.
Remove t he oil pump pivot pin.
Speci al Tool (s ): 303-1280 6.
Page 693 of 3229
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).