Page 923 of 3229
Inst all t he A/C compress or, l ower support bracket.
T orque: 25 Nm 5.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
6.
Inst all t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
7.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
8.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
9.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03A
Engine Cooli ng - I6 3.2L Petrol, General Procedures).
10.
Page 929 of 3229
Publi s hed: 11-May-2011
Engine Cooling - I6 3.2L Petrol - Cooling Fan
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
2. CAUTION: After s wit chi ng off t he ignit ion, wait for 2 mi nutes
before dis connecti ng the bat tery. Fail ure to wai t for 2 minutes will
damage t he navi gat ion computer.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
2.
Remove t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removal
and Inst all at ion).
3. Releas e t he A/C and power s t eering pi pes .
4.
Remove t he A/C li ne support bracket.
5. Remove t he A/C compress or, l ower support bracket.
6.
Page 932 of 3229
Connect t he cool ing fan electrical connect or.
9.
Inst all t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removal
and Inst all at ion).
10.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
11.
Page 933 of 3229
Publi s hed: 11-May-2011
Engine Cooling - I6 3.2L Petrol - Cooling Fan Module
Removal and Inst all ati on
Removal
• NOTE: Petrol ill ust rat ion s hown, dies el s i mil ar.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he cool ing fan module. T orque:
6 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.
Page 951 of 3229
Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling System Draining, Filling and
Bleeding
General Procedures
Pos it ion t he vehi cl e on a lift .1.
Set the heat er controls t o maxi mum.2.
3. W ARNING: Si nce injury s uch as scaldi ng coul dbe caused by es caping s team or coolant , do not removet he fi ll er cap from the coolant expans ion tank whil e t hes yst em is hot.
Remove t he cool ant expans i on tank cap.
3.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.
Remove t he RH front wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
6.
Pos it ion a contai ner t o coll ect t he fl uid.7.
At tach a hos e t o t he radiat or drain tap. Open the tap.8.
Page 952 of 3229
T orque:
23 Nm 9.
Tight en the radiat or drain t ap.
10.
Inst all t he drain plug.
11.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
12.
Connect exhaus t extract ion hos es to the tail pi pes .
13.
Fil l the cooli ng sys t em t o t he upper l evel mark of the expans i on
t ank.
14.
Inst all t he cool ant expans i on tank cap.
15.
Hold the engine speed at 2000 rpm unti l warm air is expell ed from
t he heat er.
16. Fil l the cooli ng sys t em t o t he upper l evel mark of the
expans ion tank.
17.
Swit ch t he engi ne off and all ow t o cool.
18.
Clean any s pil t cool ant from t he vehi cl e.
19.
Check and top-up the coolant if requi red.
20.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
21.
Page 959 of 3229
Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Thermostat
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
3. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
3.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
4.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
5.
6.
7.
Page 963 of 3229

Inst all t he thermost at hous i ng.
Connect t he engi ne cool ant t empret ure (ECT) s ens or
electrical connect or. Secure t he cool ant mani fold to thermost at hous ing pi pe.
T orque: 8 Nm 3.
Inst all t he s tuds .
T orque: 7 Nm 4.
Secure t he thermost at hous i ng.
T orque: 8 Nm 5.
Connect t he heat er out let pi pe.
6.
Secure t he wiring harnes s s upport bracket .
T orque: 8 Nm 7.
Connect t he cool ant hos es to the thermos t at hous ing.
8.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
9.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
10.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
11.
Refi ll and bleed t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
12.