2006 LAND ROVER FRELANDER 2 charging

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Coolant Pump
Removal and Inst all ati on
Removal CAUTION: The crankshaft or cams haft s mus t not be rot ated whi le t he t imi ng belt i s re
moved.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove and dis card t he t imi ng belt .
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
4. 5. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: Make s ure that t he component is clean, free of
foreign mat eri al and lubri cant.
• NOTE: Inst all a new gas ket. T orque: 17 Nm 5.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling Fan Module
Removal and Inst all ati on
Removal
• NOTE: Petrol ill ust rat ion s hown, dies el s i mil ar.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he cool ing fan module. T orque:
6 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Fuel Charging and Controls - I6 3.2L Petrol -
General SpecificationItemSpecification
Recommended fuel:
UK, Europe91 - 98 RONUSAMinimum 91 CLC or AKI
Fuel injectors:
MakeDens o
Fuel Pressures
ComponentbarpsiFuel rail - normal operat ing condit ions - not usi ng IDS3.754
Fuel rail - normal operat ing condit ions - us ing IDS4.868
Fuel rail - engine off - usi ng IDS2.8 to 3.240 t o 46Fuel rail - cold s t art - us ing IDS6.594
Torque Specifications
DescriptionNmlb-ft
Fuel i njector clamp pl ate bol ts65Fuel press ure regulat or bol ts65
Fuel pump drive modul e ret aining bol ts107
Fuel rail bolt s107Fuel rail pres s ure s ens or65
Schreader valve bolt s65
Throt tl e body s crews86

Publi s hed: 11-May-2011
Fuel Charging and Controls - I6 3.2L Petrol - Fuel Charging and Controls
Des cript ion and Operat ion
Authori ng Templat e
COMPONENT LOCATION
ItemPart NumberDescription1-Fuel rai l
2-Fuel inject or
3-Fuel li ne4-Fuel rai l press ure and fuel temperature s ens or
OVERVIEW
The fuel pump module, l ocat ed in the fuel t ank, i s electronical ly regulated by the Engine Management Sys t em (EMS) toprovide controll ed pres sure in the fuel railFor addit ional informat ion, refer t o: Fuel Tank and Lines (310-01A Fuel Tank and Lines - I6 3.2L Pet rol, Des cri pt ion andOperat ion)..
Suppl yi ng t he correct amount of fuel as required by the engine at any gi ven moment, eli minat es the requirement foraddi ti onal pi pes returning exces s fuel t o t he fuel t ank. The benefit s of t hi s t ype of s ys tem are:
Reduced l oad on the el ect ri cal s yst em

Publi s hed: 11-May-2011
Fuel Charging and Controls - I6 3.2L Petrol - Fuel Charging and Controls
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the fuel chargi ng and cont rol s, refer t o the relevant Descri pti on and Operat ion s ect ion in t heworks hop manual .REFER to: Fuel Chargi ng and Controls (303-04A Fuel Chargi ng and Cont rol s - I6 3.2L Pet rol, Des cri pt ion and Operati on).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
• NOTE: For di agnos t ic purpos es the cyli nders are divided i nt o t wo banks: Bank 1 - Cyl inder numbers 1, 2 and 3. Bank 2 -Cylinders 4, 5 and 6
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage.2.
Visual Inspection
MechanicalElectricalFuel l evelFuel l eaksDamaged fuel l inesDamaged push connect fit t ingsFuel contami nati on/grade/quali tyThrot tl e bodyDamaged fuel t ank fi ller pipe capDamaged fuel t ank fi ller pipe
FusesLoos e or corroded elect rical connect orsHarnes s esSensor(s )Engine Control Modul e (ECM)
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart, al ternat ively, check forDi agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.4.
Symptom Chart
SymptomPossible CauseAction
Engine cranks , but does not fi reEngine breat her s ys temdis connected/res trictedIgni ti on s ys t emFuel s ys temElectronic engine control
Ens ure the engine breat her sys tem isfree from rest ri ct ion and is correct lyi nst all edFor igni ti on sys t em t est s .REFER t o: Engi ne Ignit ion (303-07AEngine Ignit ion, Diagnosi s and Test ing).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01AFuel Tank and Li nes - I6 3.2L Petrol,Di agnos is and Tes t ing).Read DTCs and refer t o DTC Index forel ect ronic engine cont rol tes t s.REFER t o: Elect roni c Engi ne Cont rol s(303-14A Elect ronic Engine Cont rols - I63.2L Petrol , Diagnosi s and Test ing).
Engine cranks and fires , but wil lnot s tartEvaporati ve emis s ions purgevalveFuel pumpSpark pl ugsHT s hort t o ground (t racki ng)check rubber boots forcracks/damageIgni ti on s ys t em
For purge valve t es ts .REFER t o: Evaporat ive Emi ss i ons (303-13Evaporati ve Emis s ions , Diagnosi s andTes ti ng).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01AFuel Tank and Li nes - I6 3.2L Petrol,Di agnos is and Tes t ing).For igni ti on sys t em t est s .REFER t o: Engi ne Ignit ion (303-07AEngine Ignit ion, Diagnosi s and Test ing).
Di fficul t col d s t artEngine coolant level/ant i-freeze cont entBatt eryElectronic engine controlsFuel pumpPurge valve
Check t he engi ne cool ant l evel andcondit ion.REFER t o: Specificati ons (303-03AEngine Cool ing - I6 3.2L Pet rol ,Specificat ions ).Ens ure the bat tery is i n a full y chargedand s ervi ceable condit ionRead DTCs and refer t o DTC Index forel ect ronic engine cont rol tes t s.

DT CDescriptionPossible CauseAction
MAF s ens or fault- Low int ake flowExhaust leak, before catal yt icconvert er
P017500Syst em too rich (bank 2)Res t ri ct ed air fil terOil cont aminat ed wit h fuel- Too many col d s tarts wit hvehicle s ubs equent ly notget ti ng hot enough for longenoughLeaking fuel i njectorsMAF s ens or fault- High i nt ake fl owLeaking evaporati ve emis s ionsys tem purge valve
Check t he condi ti on of the ai r cl eanerelement:REFER to: Air Cl eaner (303-12B Int ake AirDis t ribut ion and Fil tering - TD4 2.2L Dies el,Removal and Inst all at ion).Check engine t he oil condi ti on. Check forleaking i nject ors . Check for MAF s ensor,inject or and evaporati ve emis s ion sys temDTCs.
P018100Fuel t emperat ure s ens or Acircui t range/performanceFuel t emperature s ens or Aci rcuit : high resi st anceFuel t emperature s ens or fai lure
Check t he fuel t emperature s ens or andci rcuit s . Refer to the el ect ri cal guides .Ins t al l a new s ensor as necess ary (t he fueltemperat ure sens or is i ncorporated i nto thefuel rai l press ure s ens or).REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).
P018200Fuel t emperat ure s ens or Acircui t lowFuel t emperature s ens or Aci rcuit : s hort ci rcuit t o groundFuel t emperature s ens or Aci rcuit : high resi st anceFuel t emperature s ens or fai lure
Check t he fuel t emperature s ens or andci rcuit s . Refer to the el ect ri cal guides .Ins t al l a new s ensor as necess ary (t he fueltemperat ure sens or is i ncorporated i nto thefuel rai l press ure s ens or).REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).
P018300Fuel t emperat ure s ens or Acircui t highFuel t emperature s ens or Aci rcuit : s hort ci rcuit t o powerFuel t emperature s ens or Aci rcuit : open ci rcuitFuel t emperature s ens or fai lure
Check t he fuel t emperature s ens or andci rcuit s . Refer to the el ect ri cal guides .Ins t al l a new s ensor as necess ary (t he fueltemperat ure sens or is i ncorporated i nto thefuel rai l press ure s ens or).REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).
P019100Fuel rail pres s ure s ens or Acircui t range/performanceFuel rai l pres sure (FRP) s ensorA circui t: high res is tanceFuel rai l pres sure (FRP) s ensorfail ureFuel pump driver modul e fai lure
Check t he FRP s ens or and circui ts . Refer t othe el ect ri cal guides . Ins tal l a new s ensor asneces sary.REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).Check for DTCs indicati ng fuel pump dri vermodule faul ts . Recti fy as necess ary.P019121Fuel rail pres s ure s ens or Acircui t range/performance -s ignal amplit ude les s t hanmi nimum
Fuel rai l pres sure (FRP) s ensorA circui t: high res is tanceFuel rai l pres sure (FRP) s ensorfail ure
Check t he FRP s ens or and circui ts . Refer t othe el ect ri cal guides . Ins tal l a new s ensor asneces sary.REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).P019122Fuel rail pres s ure s ens or Acircui t range/performance -s ignal amplit ude great ert han maximum
Fuel rai l pres sure (FRP) s ensorA circui t: s hort circui t to powerFuel rai l pres sure (FRP) s ensorfail ure
Check t he FRP s ens or and circui ts . Refer t othe el ect ri cal guides . Ins tal l a new s ensor asneces sary.REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).
P019200Fuel rail pres s ure s ens or Acircui t lowFuel rai l pres sure (FRP) s ensorA circui t: s hort circui t to groundFuel rai l pres sure (FRP) s ensorA circui t: open circui tFuel rai l pres sure (FRP) s ensorfail ure
Check t he FRP s ens or and circui ts . Refer t othe el ect ri cal guides . Ins tal l a new s ensor asneces sary.REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).
P019300Fuel rail pres s ure s ens or Acircui t highFuel rai l pres sure (FRP) s ensorA circui t: s hort circui t to powerFuel rai l pres sure (FRP) s ensorfail ure
Check t he FRP s ens or and circui ts . Refer t othe el ect ri cal guides . Ins tal l a new s ensor asneces sary.REFER to: Fuel Rai l Press ure (FRP) Sens or(303-14A El ect ronic Engi ne Cont rol s - I6 3.2LPet rol , Removal and Inst all at ion).P020100Cyli nder 1 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).

DT CDescriptionPossible CauseAction
P020200Cyli nder 2 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020300Cyli nder 3 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020400Cyli nder 4 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020500Cyli nder 5 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P020600Cyli nder 6 i njectorcircui t/openInject or ci rcuit : short ci rcuit t opowerInject or ci rcuit : open ci rcuitInject or ci rcuit power supply:open ci rcuitInject or fail ure
Check t he inject or and ci rcuit s . Refer to theelectrical gui des . Ins t all a new i njector asneces sary.REFER to: Fuel Injector (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P046000Fuel l evel s ensor A ci rcuitFuel level sens or ci rcuit : s hortci rcuit t o groundFuel level sens or ci rcuit : openci rcuitFuel level sens or ci rcuit : s hortci rcuit t o powerFuel level sens or fail ure
Carry out a compl ete vehicl e read for relat edDTCs. Recti fy as necess ary. Check the fuellevel sens or and ci rcuit s. Refer t o t heelectrical gui des . Ins t all a new s ens or asneces sary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P046100Fuel l evel s ensor A ci rcuitrange/performanceFuel level sens or st uck/jammedCheck t he fuel l evel s ens or for correctoperati on. Inst all a new s ens or asneces sary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P046400Fuel l evel s ensor A ci rcuiti nt ermit tentFuel level sens or A circui t: hi ghres is tanceFuel level sens or fail ure
Check t he fuel l evel s ens or and circuit s .Refer to the el ect ri cal guides . Ins tal l a news ens or as neces s ary.REFER to: Fuel Level Sender (310-01A FuelTank and Li nes - I6 3.2L Petrol, Removaland Ins t al lat ion).
P062800Fuel pump A cont rol circui tl owFuel pump module cont rolci rcuit : s hort ci rcuit t o groundFuel pump module cont rolci rcuit : open ci rcuitFuel pump control modul efail ure
Check t he fuel pump control modul e andci rcuit s . Refer to the el ect ri cal guides . Referto the warrant y policy and proceduresmanual i f a module is s us pect.
P062900Fuel pump A cont rol circui thighFuel pump module cont rolci rcuit : s hort ci rcuit t o powerFuel pump control modul efail ure
Check t he fuel pump control modul e andci rcuit s . Refer to the el ect ri cal guides . Referto the warrant y policy and proceduresmanual i f a module is s us pect.
P134600Fuel l evel s ensor B ci rcuitFuel level sens or ejectormalfunct ionCarry out a compl ete vehicl e read for relat edDTCs. Recti fy as necess ary.
P210100Throt tl e actuator controlmot or ci rcuitrange/performance
Thrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o groundThrott le act uat or cont rol mot orci rcuit : open ci rcuitThrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o powerThrott le act uat or cont rol mot orfail ure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as neces s ary.REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P210177Throt tl e actuator controlmot or ci rcuitrange/performance
Thrott le bodycont aminated/st ickingThrott le act uat or cont rol mot orfail ure
Check t he t hrott le body condit ion andoperati on. Cl ean the t hrot tl e body andrecheck. Ins t al l a new t hrot tl e body asneces sary.

DT CDescriptionPossible CauseAction
REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P210300Throt tl e actuator controlmot or ci rcuit highThrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o powerThrott le act uat or cont rol mot orfail ure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as neces s ary.REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P211800Throt tl e actuator controlmot or currentrange/performance
Thrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o powerThrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o groundThrott le act uat or cont rol mot orci rcuit : s hort ci rcuit t o powerThrott le act uat or cont rol mot orfail ure
Check t he t hrott le motor and circui ts . Referto the el ect ri cal guides . Ins tal l a newthrott le body as neces s ary.REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).
P211900Throt tl e actuator controlt hrott le bodyrange/performance
Thrott le bodycont aminated/st ickingCheck t he condi ti on and operati on of thethrott le body. Rect ify as neces s ary. Ins tal l anew t hrott le body as necess ary.REFER to: Throt tl e Body (303-04A FuelCharging and Controls - I6 3.2L Petrol ,Removal and Inst all at ion).