Publi s hed: 11-May-2011
Fuel Charging and Controls - I6 3.2L Petrol - Fuel Charging and Controls
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the fuel chargi ng and cont rol s, refer t o the relevant Descri pti on and Operat ion s ect ion in t heworks hop manual .REFER to: Fuel Chargi ng and Controls (303-04A Fuel Chargi ng and Cont rol s - I6 3.2L Pet rol, Des cri pt ion and Operati on).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
• NOTE: For di agnos t ic purpos es the cyli nders are divided i nt o t wo banks: Bank 1 - Cyl inder numbers 1, 2 and 3. Bank 2 -Cylinders 4, 5 and 6
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage.2.
Visual Inspection
MechanicalElectricalFuel l evelFuel l eaksDamaged fuel l inesDamaged push connect fit t ingsFuel contami nati on/grade/quali tyThrot tl e bodyDamaged fuel t ank fi ller pipe capDamaged fuel t ank fi ller pipe
FusesLoos e or corroded elect rical connect orsHarnes s esSensor(s )Engine Control Modul e (ECM)
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart, al ternat ively, check forDi agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.4.
Symptom Chart
SymptomPossible CauseAction
Engine cranks , but does not fi reEngine breat her s ys temdis connected/res trictedIgni ti on s ys t emFuel s ys temElectronic engine control
Ens ure the engine breat her sys tem isfree from rest ri ct ion and is correct lyi nst all edFor igni ti on sys t em t est s .REFER t o: Engi ne Ignit ion (303-07AEngine Ignit ion, Diagnosi s and Test ing).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01AFuel Tank and Li nes - I6 3.2L Petrol,Di agnos is and Tes t ing).Read DTCs and refer t o DTC Index forel ect ronic engine cont rol tes t s.REFER t o: Elect roni c Engi ne Cont rol s(303-14A Elect ronic Engine Cont rols - I63.2L Petrol , Diagnosi s and Test ing).
Engine cranks and fires , but wil lnot s tartEvaporati ve emis s ions purgevalveFuel pumpSpark pl ugsHT s hort t o ground (t racki ng)check rubber boots forcracks/damageIgni ti on s ys t em
For purge valve t es ts .REFER t o: Evaporat ive Emi ss i ons (303-13Evaporati ve Emis s ions , Diagnosi s andTes ti ng).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01AFuel Tank and Li nes - I6 3.2L Petrol,Di agnos is and Tes t ing).For igni ti on sys t em t est s .REFER t o: Engi ne Ignit ion (303-07AEngine Ignit ion, Diagnosi s and Test ing).
Di fficul t col d s t artEngine coolant level/ant i-freeze cont entBatt eryElectronic engine controlsFuel pumpPurge valve
Check t he engi ne cool ant l evel andcondit ion.REFER t o: Specificati ons (303-03AEngine Cool ing - I6 3.2L Pet rol ,Specificat ions ).Ens ure the bat tery is i n a full y chargedand s ervi ceable condit ionRead DTCs and refer t o DTC Index forel ect ronic engine cont rol tes t s.
Publi s hed: 11-May-2011
Engine Ignition - Engine Ignition
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the ignit ion s yst em, refer to the relevant Des cri pti on and Operati on s ect ion i n t he works hopmanual.REFER to: Engine Ignit ion (303-07A Engi ne Igni ti on, Des cript ion and O perati on).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage.2.
Visual InspectionMechanicalElectrical
Engine oil l evelCooli ng sys t em cool ant levelFuel l evelFuel contami nati on/grade/quali ty
Fus esW iring harnes sLoos e or corroded electrical connect orsIgnit ion coil sSens or(s)Engine Cont rol Modul e (ECM)
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart, al ternat ively, check forDi agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.4.
Symptom Chart
SymptomPossible CauseActionEngine cranks , but doesnot fi reEngine breat her sys temdis connected/res trict edEngine i gni ti on s ys t emFuel sys temElect ronic engine controls
Ens ure the engine breat her sys t em i s free fromres tricti on and is correctl y ins tal ledRead DTCs and refer t o DTC Index in t his s ecti on forengine ignit ion s ys tem tes tsFor fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01A Fuel Tank andLi nes - I6 3.2L Petrol, Diagnos is and Tes ti ng).Read DTCs and refer t o t he DTC Index for elect roni cengine cont rols .REFER t o: Electroni c Engi ne Control s (303-14AEl ect ronic Engi ne Cont rol s - I6 3.2L Pet rol, Di agnos isand Tes t ing).
Engine cranks and fires ,but wil l not s t artEvaporati ve emis s ionspurge val veFuel pumpSpark pl ugsHT short to ground(tracki ng) check rubberboots for cracks /damageIgni ti on coil fai lure(s )
For purge valve tes ts .REFER t o: Evaporat ive Emi s si ons (303-13 Evaporati veEmis s ions, Di agnos is and Tes t ing).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01A Fuel Tank andLi nes - I6 3.2L Petrol, Diagnos is and Tes ti ng).For s park pl ug tes ts , Vi suall y ins pect t he s park pl ug forcracks , damage, carbon buil dup or wet fouling, checkthe condi ti on of the ground electrode, t he cent erel ect rode t ip and the s park pl ug HT contact andconfi rm t hat t he s park pl ug gap is correct ly set us ing awire gauge taking care not t o cause damage to thecenter or ground el ect rode t ips . Ins tal l new s parkpl ug(s ) as required.For engine i gni ti on coi l ci rcuit t est s , check for DTCsand refer t o t he DTC Index
Di fficul t col d s t artEngine coolant level-anti -freeze contentBat teryElect ronic engine controlsFuel pumpPurge val ve
Check t he engi ne cool ant l evel and anti -freeze cont ent.REFER t o: Specificati ons (303-03A Engine Cool ing - I63.2L Petrol, Speci ficat ions).Ens ure the bat tery is i n a full y charged and s erviceabl econdit ionRead DTCs and refer t o DTC Index for electroni c enginecontrols .REFER t o: Electroni c Engi ne Control s (303-14AEl ect ronic Engi ne Cont rol s - I6 3.2L Pet rol, Di agnos isand Tes t ing).For fuel s yst em tes ts .REFER t o: Fuel Tank and Lines (310-01A Fuel Tank and
Publi s hed: 07-Nov-2011
Automatic Transmission/Transaxle External Controls - Selector Lever Knob,
Boot and Bezel
Removal and Inst all ati on
Removal
• NOTE: Make s ure t hat the sel ect or l ight s functi on correctl y. If t he ri bbon cable is damaged i t wil l be neces sary to removet he fl oor consol e t o acces s the ri bbon cable connect or on the s elect or l ever as s embly.
Pos it ion t he gears hi ft l ever i n NEUTRAL.1.
Swit ch t he ignit ion off.2.
Releas e t he gear l ever s urround by pul li ngupwards firmly at the rear.
3.
147
Load carrying
R
Load carryingGENERAL INFORMATION
Weights and load capacities
Note: It is the driver's re sponsibility to ensure
that the maximum weights are not exceeded,
and that the load is distributed correctly within
the vehicle.
Information and values for the maximum
weights can be found in the Weights section.
See WEIGHTS (page 212).
Loadspace floor
The loadspace floor is reversible to prevent
damage/staining of the carpet when
transporting muddy boots or wet dogs for
example.
To reverse the loadspace floor :-
1. Raise the loadspace floor.
2. Pull the floor towards the rear of the
vehicle, and remove it from the vehicle.
3. Turn the floor over so that the required
surface is uppermost.
4. Insert the forward edge of the floor into the
retaining channel, and lower the floor into
position.
WARNING
When removing or replacing the
loadspace floor take care that your
hands and fingers are placed so that
they do not become trapped between the floor
and vehicle. Ensure that children are kept at a
safe distance to avoi d accidental injury.
E84875
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