Page 2470 of 3229
Publi s hed: 11-May-2011
Safety Belt System - Front Safety Belt Buckle
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Supplement al Res t raint Sys tem (SRS) Depowering andRepowering (501-20, General Procedures ).
2.
Remove t he front seat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
3.
4.
Page 2488 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - Driver Air Bag Module
Removal and Inst all ati on
Special T ool(s) 501-106
Remover, Driver Air Bag
Removal Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,
Des cript ion and Operat ion).
2.
Carefully releas e t he 2 cli ps. Us ing t he s peci al t ool, remove the driver air bag module.
Speci al Tool (s ): 501-106 3.
4. W ARNING: Do not probe s uppl ement al res traint
s yst em (SRS) electrical connect ors .
Di sconnect t he 3 electrical connect ors . 4.
Installation
Page 2495 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - Side Air Curtain Module
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,
Des cript ion and Operat ion).
2.
Remove t he headl iner.
Refer t o: Headl iner - Vehi cl es W i thout: Ti lt ing Roof Opening Panel (501-05 Int eri or Trim and Ornament ati on, Removal and Ins tal lati on).
Refer t o: Headl iner - Vehi cl es W i th: Ti lt ing Roof Openi ng Panel (501-05 Int eri or Trim and Ornament ati on, Removal and Ins tal lati on).
3. T orque:
10 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.
Page 2499 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - Occupant Classification Sensor
Removal and Inst all ati on
Removal
• NOTE: The occupant cl ass ificati on s ens or is part of the pas s enger s eat cus hion. The sens or is only fi tt ed t o NAS models .
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he front seat cushi on cover.
Refer t o: Front Seat Cus hion Cover (501-10 Seati ng, Removal andInst all at ion).
2.
Installation
Inst all t he front seat cushi on cover.
Refer t o: Front Seat Cus hion Cover (501-10 Seati ng, Removal andInst all at ion).
1.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Us ing IDS, configure a new occupant cl ass i fi cat ion s ensor.3.
Page 2500 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - B-Pillar Side Impact Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,
Des cript ion and Operat ion).
2.
Remove t he front scuff pl at e t ri m panel.
Refer t o: Front Scuff Pl ate Trim Panel (501-05 Interi or Trim and
Ornament ati on, Removal and Ins tal lat ion).
3. T orque:
10 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.
Page 2501 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - C-Pillar Side Impact Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,
Des cript ion and Operat ion).
2.
Remove t he rear quart er t ri m panel.
Refer t o: Rear Quarter Tri m Panel (501-05 Int erior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
3. T orque:
10 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.
Page 2502 of 3229
Publi s hed: 11-May-2011
Supplemental Restraint System - Front Impact Severity Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,
Des cript ion and Operat ion).
2. T orque:
10 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Page 2560 of 3229

Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Panel
Removal and Installation
Removal
• NOTE: The fender apron panel is serviced as a separate weld-on panel. It is an assembly of the fender apron panel
reinforcement, fender apron lower panel and fender apron panel front extension.
• NOTE: The panel is serviced less its weld studs
1. The fender apron panel is replaced in conjunction with:
Front bumper cover
Hood lat ch panel
Both front fenders
Fender apron upper panel
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove the fender apron upper panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Fender Apron Upper Panel
(501-27 Front End Sheet Met al Re pai rs , Removal and
Installation).
4. L H Si d e : Re mo ve t he a i r cl e a ne r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Air Cleaner
(303-12A
I nt a ke A i r Di s t ri b ut i o n a nd Fi l t e ri ng - I 6 3. 2L P e t ro l , Re mo va l
and Installation).
5. LH Side: Remove the air intake pipe.
6. LH Side: Remove the bat tery t ray.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Battery Tray
(414-01
Battery, Mounting and Cables, Removal and Installation).
7. LH Side: Remove the engine lower support insulator.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Engine Lower Support
Insulator (303-01A Engi ne - I6 3.2L Pet rol, Removal and
Installation).
8. LH Side: Release the battery junction box and position aside.
9. RH Side: Drain the cooling system.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Cooling Sys tem Draining,
Filling and Bleeding (303-03A Engine Cooling - I6 3.2L Petrol,
General Procedures ).
10. RH Side: Evacuate the A/C system.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Air Conditioning (A/C)
System Recovery, Evacuation and Charging (412-00 Cl i mat e
Co nt ro l Sys t e m - Ge ne ra l I nf o rma t i o n, Ge ne ra l P ro ce d ure s ).
11. RH Si d e : Re mo ve t he p o we r s t e e ri ng re s e rvo i r.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : P o we r St e e ri ng Fl ui d
Res ervoi r (211-02 Power St eeri ng, Removal and Ins t al lat i on).
12. RH Side: Release the coolant expansion tank and position
aside.
13. RH Side: Remove the engine mounting bracket.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Engine Mount RH
(303-01A
Engine - I6 3.2L Petrol, Removal and Installation).
14. RH Side: Remove the windshield washer reservoir.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Windshield Washer
Res ervoi r (501-16 W i pers and W as hers , Removal and
Installation).
15. RH Side: Remove the fender apron A/C pipes.
16. Remove the shock absorber and spring assembly.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Sho ck A b s o rb e r a nd Sp ri ng
Assembly (204-01 Front Sus pens i on, Removal and
Installation).
17. Release and lay aside the wiring harness.