Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting Syst em - Rear Subframe Rear Bushing
Removal and Installation
S p e c ia l T o o l( s )
204-598
Hydraulic Cylinder 10t
204-598-01
Re mo ve r/I ns t a l l e r, Sub f ra me B us hi ng Gui d e
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove both rear wheels and tires.
Refer to: Wheel and Tire
(204-04 Wheels and Tires, Removal and
Installation).
2.
Remove the rear subframe assembly for access.
Refer to: Rear Subframe
(502-00 Uni -Body, Subframe and Mount i ng
System, Removal and Installation).
3.
4.
CAUTIONS:
Mark the components to aid installation.
Speci al t ool 204-598-01/8 i s us ed t o s t art t he
bushing removal process, and must be removed after
the bushing has released, as it will not pass through
the subframe bushing aperture.
Remove the bushing.
Special Tool(s): 204-598-01
4.
Installation
1. CAUTIONS:
Make sure the correct special tool is used to
install the bushings to the correct depth.
Make sure that the installation marks are
aligned.
Install the bushing.
Special Tool(s): 204-598
, 204-598-01
1.
Install the rear subframe assembly.
Refer to: Rear Subframe
(502-00 Uni -Body, Subframe and Mount i ng
System, Removal and Installation).
2.
Install the wheels and tires.
Refer to: Wheel and Tire
(204-04 Wheels and Tires, Removal and
Installation).
3.
204-04 WHEELS AND TIRES
Tire pressure monitoring system
FREELANDER 2 - LR2 - VIN: 000201 onwards (LHD)(01 / 01) 11
204-04 WHEELS AND TIRES Tire pressure monitoring system
RD,0.5
RD,25.0
RD,0.5BU,4.0GN-VT,0.75RD,6.0
BK,35.0
BK-YE,6.0BK-YE,1.5
BK-YE,0.5
GY-RD,0.5BK-YE,1.5GY-BN,0.5
BK-YE,2.5
BK-VT,0.75BN-WH,0.75BU-BN,0.75YE,0.75VT-BN,0.75GY-VT,0.75BN-GN,0.75BU-OG,0.75BN-YE,0.75
Module (CEM) (D316) Central Electronics
Central junction-box (P101)
Battery junction-box (P147)
Ignition (R211)Relay-RE7
POWER MINIFE33
5.0 AmpsFE17
60.0 Amps
FE41
20.0 Amps
Battery (P100)12.0 Volts
frequency (RF) (T203) Receiver-Radio-
FS21
5.0 Amps
C22C-7 C22D-7
Front-RH (T292) Sensor-Tyre-Front-LH (T291)
Sensor-Tyre-Rear-RH (T294)
Sensor-Tyre-Rear-LH (T293)
Sensor-Tyre-
Initiator-Rear-LH (M284)Initiator-Front-LH (M282)Initiator-Front-RH (M281)Initiator-Rear-RH (M283)
ELECTRONIC GNDIGN RELAYBATT AIGN
C1BB01A-107
C1BB01A-98C1BB01A-92C1BB01A-106C1BB07G-1
C1BB01B-1
S1BB33
C1BP02A-65C1BP02A-45C1BP02G-1
C1D134B-1
C1DC02A-1
G1D108A-1
S2D139B
C1BP02H-15C1BP02H-5
LIN 0
C3PL56-1
LINC3PL56-3
BATT
S2D139A
C3PL56-2
GND
S9D139BG6D139-1
SIG
C1BP02A-33C1BP02A-22C1BP02A-34C1BP02A-21C1BP02A-54
GNDGNDSIG
C1BP02B-4C1BP02B-16C1BP02B-3C1BP02B-15
SIGGNDSIGGND
C1MC40-1C1MC41-2C1MC41-1C1MC40-2C3MC43-2C3MC43-1C3MC42-2C3MC42-1
G1D132B-1
08/20085
ABBREVIATIONS
........................................................................................................................................................................................................ 7
USING THIS PUBLICATION
Health and safety ............................................................................................................................................................................ 8
Using this publication ...................................................................................................................................................................... 8
Section numbering .......................................................................................................................................................................... 9
Circuit sheet numbering .................................................................................................................................................................. 9
Understanding the circuit diagrams ................................................................................................................................................ 9
204-04 WHEELS AND TIRES
Tire pressure monitoring system ................................................................................................................................................. 11
205-02 REAR DRIVE AXLE AND DIFFERENTIAL
..................................................................................................................................................................................................... 12
206-09 ANTI-LOCK CONTROL
..................................................................................................................................................................................................... 13
211-04 STEERING COLUMN
Clock spring ................................................................................................................................................................................. 15
303-06 STARTING SYSTEM
Ignition ......................................................................................................................................................................................... 16
303-14 ELECTRONIC ENGINE CONTROLS
Petrol ........................................................................................................................................................................................... 17
Diesel ........................................................................................................................................................................................... 22
307-01 AUTOMATIC TRANSMISSION
..................................................................................................................................................................................................... 27
412-01 CLIMATE CONTROL
Manual ......................................................................................................................................................................................... 28
Automatic ..................................................................................................................................................................................... 31
413-00 INSTRUMENT CLUSTER AND PANEL ILLUMINATION
..................................................................................................................................................................................................... 34
412-02 AUXILIARY CLIMATE CONTROL
Windshield heater ........................................................................................................................................................................ 35
Electric booster heater ................................................................................................................................................................. 36
Fuel fired booster heater .............................................................................................................................................................. 37
413-06 HORN
..................................................................................................................................................................................................... 38
413-08 INFORMATION AND MESSAGE CENTRE
..................................................................................................................................................................................................... 39
413-13 PARKING AID
..................................................................................................................................................................................................... 41
414-01 BATTERY, MOUNTING AND CABLES
Battery junction box - P6 .............................................................................................................................................................. 43
Battery junction box - D4 ............................................................................................................................................................. 46
Auxiliary junction box ................................................................................................................................................................... 50
Central junction box ..................................................................................................................................................................... 53
Ground distribution ...................................................................................................................................................................... 59
414-02 GENERATOR AND REGULATOR
Charging ...................................................................................................................................................................................... 64
204-04 WHEELS AND TIRES
Tire pressure monitoring system
FREELANDER 2 - LR2 - VIN: 000201 onwards (RHD) (01 / 01) 11
204-04 WHEELS AND TIRES
Tire pressure monitoring system
RD,0.5
RD,25.0
RD,0.5BU,4.0GN-VT,0.75RD,6.0
BK,35.0
BK-YE,6.0BK-YE,1.5
BK-YE,0.5
GY-RD,0.5BK-YE,1.5GY-BN,0.5
BK-YE,2.5
BK-VT,0.75BN-WH,0.75BU-BN,0.75YE,0.75VT-BN,0.75GY-VT,0.75BN-GN,0.75BU-OG,0.75BN-YE,0.75
Module (CEM) (D316)
Central Electronics
Central junction-box (P101)
Battery junction-box (P147)
Ignition (R211) Relay-RE7
POWER MINIFE33
5.0 AmpsFE17
60.0 Amps
FE41
20.0 Amps
Battery (P100)12.0 Volts
frequency (RF) (T203)
Receiver-Radio-
FS21
5.0 Amps
C22C-7 C22D-7
Front-RH (T292)
Sensor-Tyre-Front-LH (T291)
Sensor-Tyre-Rear-RH (T294)
Sensor-Tyre-Rear-LH (T293)
Sensor-Tyre-
Initiator-Rear-LH (M284)Initiator-Front-LH (M282)Initiator-Front-RH (M281)Initiator-Rear-RH (M283)
ELECTRONIC GNDIGN RELAYBATT AIGN
C1BB01A-107
C1BB01A-98C1BB01A-92C1BB01A-106C1BB07G-1
C1BB01B-1
S1BB33
C1BP02A-65C1BP02A-45C1BP02G-1
C1D134B-1
C1DC02A-1
G1D108A-1
S2D139B
C1BP02H-15C1BP02H-5
LIN 0
C3PL56-1
LINC3PL56-3 BATT
S2D139A
C3PL56-2
GND
S9D139BG6D139-1
SIG
C1BP02A-33C1BP02A-22C1BP02A-34C1BP02A-21C1BP02A-54
GNDGNDSIG
C1BP02B-4C1BP02B-16C1BP02B-3C1BP02B-15
SIGGNDSIGGND
C1MC40-1C1MC41-2C1MC41-1C1MC40-2C3MC43-2C3MC43-1C3MC42-2C3MC42-1
G1D132B-1
08/2008 5
ABBREVIATIONS
........................................................................................................................................................................................................ 7
USING THIS PUBLICATION
Health and safety .............................................................................................................. .............................................................. 8
Using this publication ......................................................................................................... ............................................................. 8
Section numbering .............................................................................................................. ............................................................ 9
Circuit sheet numbering ..... ............................................................................................................................................................. 9
Understanding the circuit diagrams . ............................................................................................ ................................................... 9
204-04 WHEELS AND TIRES
Tire pressure monitoring system ............................................................................................... .................................................. 11
205-02 REAR DRIVE AXLE AND DIFFERENTIAL
.............................................................................................................................. ....................................................................... 12
206-09 ANTI-LOCK CONTROL
..................................................................................................................................................................................................... 13
211-04 STEERING COLUMN
Clock spring .................................................................................................................. ............................................................... 15
303-06 STARTING SYSTEM
Ignition ......................................................................................................................................................................................... 16
307-01 AUTOMATIC TRANSMISSION
..................................................................................................................................................................................................... 17
303-14 ELECTRONIC ENGINE CONTROLS
Petrol ........................................................................................................................ ................................................................... 18
Diesel ........................................................................................................................ ................................................................... 23
412-01 CLIMATE CONTROL
Manual ........................................................................................................................ ................................................................. 28
Automatic ..................................................................................................................... ................................................................ 31
412-02 AUXILIARY CLIMATE CONTROL
Windshield heater ............................................................................................................. ........................................................... 34
Electric booster heater .............. ............................................................................... .................................................................... 35
Fuel fired booster heater ..................................................................................................... ......................................................... 36
413-06 HORN
..................................................................................................................................................................................................... 37
413-00 INSTRUMENT CLUSTER AND PANEL ILLUMINATION
..................................................................................................................................................................................................... 38
413-08 INFORMATION AND MESSAGE CENTRE
..................................................................................................................................................................................................... 39
413-13 PARKING AID
..................................................................................................................................................................................................... 41
414-01 BATTERY, MOUNTING AND CABLES
Battery junction box - P6 ..................................................................................................... ......................................................... 43
Battery junction box - D4 ................................. ............................................................................................................................ 46
Auxiliary junction box ........................................................................................................ ........................................................... 50
Central junction box .......................................................................................................... ........................................................... 53
Ground distribution ........................................................................................................... ........................................................... 59
414-02 GENERATOR AND REGULATOR
Charging ...................................................................................................................................................................................... 64
415-00 INFORMATION AND ENTERTAINMENT SYSTEM
Low-line ....................................................................................................................................................................................... 65
High line ..................................................................................................................... .................................................................. 67