2005 LEXUS ES300 Repair Manual

A86260 Non-reusable part
: Specified torque VSV Connector
8.0 (82, 71 in.Vlbf)x2
Emission
Control Valve Set
Emission Control Valve Bracket
Intake Air Surge Tank
 Air Surge Tank
to Intake Manifold
Gasket
Throttle Motor Connector
Water By-pass Hose No. 3
Water By-pass Hose No. 2
N´m (kgf´cm, ft´lbf)
Union to Check Valve Hose
Fuel Vapor Feed Hose
x2 x3
Engine Hunger No. 1Surge Tank Stay
No. 1
Surge Tank Stay
No. 2
20 (199, 14)
20 (199, 14)
20 (199, 14)
7.8 (80, 69 in.Vlbf)
x2
x2 Pressure Feed
Tube Assy
28 (286, 21)
x2
x2
Bond Cable No. 1
Connector
28 (286, 21)
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 13
2205 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86583 Non-reusable part
: Specified torqueN´m (kgf´cm, ft´lbf) Intake Manifold
to Head Gasket No. 2 Intake Manifold
to Head Gasket No. 1
Radiator Hose InletWater Outlet
Heater Inlet
Water Hose Intake Manifold Ground Cable
Washer
8.4 (86, 74 in.Vlbf)
x2x9
x2
Washer
15 (153, 11)
15 (153, 11)
Fuel Pipe
Clamp
15 (153, 11)
Fuel Injector
Connector
Clamp
Fuel Injector Connector
x2
Engine Coolant
Temperature Sensor
Connector
Bond Cable No. 1
Connector
Pipe
14-1 14
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2206 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84917
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
N´m (kgf´cm, ft´lbf)
: Specified torque
Exhaust Pipe
Assy Front
Exhaust Pipe No. 1
Support Bracket Front
 Exhaust Pipe Gasket
 Non-reusable part
33 (337, 24)

56 (571, 41)
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear

 Exhaust Pipe
Gasket
 Exhaust Pipe Gasket
62 (633, 46)
62 (633, 46)
Radio Setting Condenser
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 15
2207 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78383
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner Assy Crankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-1 16
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2208 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 17
2209 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84918
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part Exhaust Manifold to Head Gasket
43 (439, 32)
Exhaust Manifold Heat Insulator No. 1
Exhaust Manifold Sub-assy RH
Vane Pump Assy
43 (439, 32)
8.5 (87, 75 in.Vlbf)
49 (500, 36)
x3
x6 14-1 18
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2210 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78390
Camshaft Bearing Cap No. 2
Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Bearing Cap No. 5
16 (163, 12)
x10
Camshaft
8.0 (80, 71 in.Vlbf)
8.4 (85, 74 in.Vlbf)
8.0 (80, 71 in.Vlbf)
16 (163, 12)
Ignition Coil AssyEngine Wire
Engine Wire
Cylinder Head Cover Gasket Cylinder Head Cover Sub-assy
Camshaft Bearing
Cap No. 2
x10Camshaft Bearing Cap No. 4
Camshaft Bearing Cap No. 2
No. 2 CamshaftCamshaft Bearing Cap No. 1
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part Camshaft Setting
Oil Seal 
19 (189, 14)
 Cylinder Head GasketCylinder Head Sub-assy
1st: 54 (550, 40)
2st: Turn 90
See page 14-120
x9
x8
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 19
2211 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

141JH-01
A86571
14-120
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2212 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. DRAIN ENGINE COOLANT (See page 16-9)
4. DRAIN ENGINE OIL (See page 17-20)
5. REMOVE FRONT WHEEL RH
6. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
7. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
8. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
9. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
10. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
11. REMOVE INTAKE MANIFOLD (See page 10-16)
12. REMOVE WATER OUTLET (See page 10-16)
13. REMOVE FRONT FENDER APRON SEAL RH
14. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
15. REMOVE VANE PUMP V BELT (See page 14-5)
16. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
17. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
18. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
19. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
20. REMOVE TIMING BELT NO.1 COVER
21. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
22. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
23. REMOVE TIMING BELT GUIDE NO.2
24. REMOVE TIMING BELT (See page 14-79)
25. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
26. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
27. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
28. SEPARATE VANE PUMP ASSY
29. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
30. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
31. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
32. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.1
(a) Disconnect the air fuel ratio sensor connector.
(b) Remove the 3 bolts and exhaust manifold heat insulator.