2005 LEXUS ES300 Repair Manual

C93152
C93323
Lock Key
C92370
C93015
C93325
40-42
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT PARKING LOCK CABLE ASSY
2557 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
16. INSTALL FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Turn the ignition switch to ACC or ON.
(b) Connect the cable to the upper bracket.
(c) Connect the cable clamp.
(d) Shift the shift lever to P range and turn the ignition switch
to LOCK.
(e) Using a screwdriver, unlock the claw of the lock key of au-
tomatic adjustment part.
(f) Insert the slide cap into the through hole and install.
(g) Insert the lever pin into the hole of the parking lock cable.
(h) Lock the lock key.

- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT PARKING LOCK CABLE ASSY
40-43
2558 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
17. INSPECT CHECK KEY INTERLOCK OPERATION(See page 40-31)
18. INSTALL CONSOLE BOX DUCT NO.1
19. INSTALL AIR DUCT REAR NO.2
20. INSTALL AIR DUCT REAR NO.1
21. INSTALL INSTRUMENT PANEL FINISH PANEL END RH
22. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
23. INSTALL CONSOLE BOX ASSY
24. INSTALL CONSOLE BOX CARPET
25. INSTALL CONSOLE PANEL UPPER REAR
26. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
27. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
28. INSTALL INSTRUMENT PANEL SUB-ASSY LOWER
29. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1
30. INSTALL FRONT DOOR SCUFF PLATE RH
31. INSTALL FRONT DOOR SCUFF PLATE LH

400FW-02
D25414
D25415
C93327
40-44
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION CONTROL CABLE ASSY
2559 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TRANSMISSION CONTROL CABLE ASSY
REPLACEMENT
1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY (SEE PAGE 71-1 1)
2. REMOVE AIR CONDITIONING RADIATOR ASSY (SEE PAGE 55-17)
3. REMOVE AIR BAG SENSOR ASSY CENTER (SEE PAGE60-55)
4. REMOVE BATTERY
5. REMOVE AIR CLEANER ASSY
6. REMOVE AIR CLEANER HOSE NO.1
7. REMOVE INTAKE AIR RESONATOR SUB-ASSY
8. REMOVE TRANSMISSION CONTROL CABLE ASSY
(a) Remove the nut from the control shaft lever.
(b) Disconnect the control cable from the control shaft lever.
(c) Remove the clip and disconnect the control cable from
the control cable bracket.
(d) Disconnect the control cable from the control cable
clamp.

C93149
C90581
C92829
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION CONTROL CABLE ASSY
40-45
2560 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Disconnect the floor shift cable from the rod of the floor
shift assy.
(f) Remove the 2 bolts and shift cable grommet retainer
No.2.
(g) Pull out the control cable from the body.
9. INSTALL TRANSMISSION CONTROL CABLE ASSY
(a) put in the control cable to the body.
(b) Install the shift cable grommet retainer No.2 to the floor
shift cable.
(c) Install the floor shift cable, as shown in the illustration.
HINT:
Install it with the uneven surface facing up.

C90581
C93327
D25414
D25415
40-46
- AUTOMATIC TRANSMISSION / TRANSTRANSMISSION CONTROL CABLE ASSY
2561 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Install the shift cable grommet retainer No.2 with the 2
bolts.
Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
(e) Connect the control cable to the control cable clamp.
(f) Temporarily install the control cable to the control shaft le-
ver with nuts.
(g) Install the control cable and a new clip to the bracket.
10. INSTALL INTAKE AIR RESONATOR SUB-ASSY
11. INSTALL AIR CLEANER HOSE NO.1
12. INSTALL AIR CLEANER ASSY
13. INSTALL AIR BAG SENSOR ASSY CENTER (SEE PAGE 60-55)
14. INSTALL AIR CONDITIONING RADIATOR ASSY (SEE PAGE 55-17)
15. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY (SEE PAGE 71-1 1)
16. INSTALL BATTERY
17. ADJUST SHIFT LEVER POSITION (SEE PAGE40-40)
18. INSPECT SHIFT LEVER POSITION (SEE PAGE40-40)

32038-03
- BRAKEBRAKE SYSTEM
32-1
2435 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
BRAKE SYSTEM
PRECAUTION

Care must be taken to replace each part properly as it could affect the performance of the brake
system and result in a driving hazard. Replace the parts with parts having the same part number
or equivalent.

It is very important to keep parts and the area clean when repairing the brake system.

If the vehicle is equipped with a mobile communication system, refer to the precaution in the
INTRODUCTION section.

32039-18
32-2
- BRAKEBRAKE SYSTEM
2436 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Low pedal or spongy pedal
2. Fluid leaks for brake system
3. Air in brake system
4. Piston seals (Worn or damaged)
5. Master cylinder (Fauly)
6. Booster push rod (Out of adjustment)-
32-4
32-33
32-41
32-21
32-8
32-12
Brake drag
1. Brake pedal free play (Minimal)
2. Parking brake pedal travel (Out of adjustment)
3. Parking brake wire (Sticking)
4. Parking brake shoe clearance (Out of adjustment)
5. Pad (Cracked or distorted)
6. Piston (Stuck)
7. Piston (Frozen)
8. Tension or return spring (Faulty)
9. Booster push rod (Out of adjustment)
10.Vacuum leaks for booster system
11. Master cylinder (Faulty)32-8
32-12
33-2
33-8
33-1 1
33-14
33-2
32-33
32-41
32-33
32-41
32-33
32-41
33-16
32-8
32-12
32-26
32-21
Brake pull
1. Piston (Stuck)
2. Pad (Oily)
3. Piston (Frozen)
4. Disc (Scored)
5. Pad (Cracked or distorted) 32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
Hard pedal but brake inefficient
1. Fluid leaks for brake system
2. Air in brake system
3. Pad (Worn)
4. Pad (Cracked or distorted)
5. Pad (Oily)
6. Pad (Glanzed)
7. Disc (Scored)
8. Booster push rod (Out of adjustment)
9. Vacuum leaks for booster system-
32-4
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-8
32-12
32-26

- BRAKEBRAKE SYSTEM
32-3
2437 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U) Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad (dirty)
7. Pad (Glanzed)
8. Tension or return spring (Faulty)
9. Anti-squeal shim (Damaged)
10.Shoe hold-down spring (Damaged)32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
32-33
32-41
33-16
32-33
32-41
33-16