2005 LEXUS ES300 Repair Manual

C91612
C68609
30-24
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2427 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the front disc brake caliper assy LH with the 2 bolts
to the steering knuckle LH.
Torque: 107 NVm (1,090 kgfVcm, 79 ftVlbf)
33. INSTALL SPEED SENSOR FRONT LH (SEE PAGE 30-8)
34. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE
26-5)
37. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)

30020-09
F40170
SST
F40171
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE LH HUB BOLT
30-25
2428 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT AXLE LH HUB BOLT
REPLACEMENT
HINT:

COMPONENTS: See page 30-4

Replace the RH side by the same procedures with LH side.
1. REMOVE FRONT WHEEL
2. DISCONNECT FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-19)
3. REMOVE FRONT DISC
4. REMOVE FRONT AXLE LH HUB BOLT
(a) Using SST and a screwdriver or an equivalent to hold, re-
move the front axle LH hub bolt.
SST 09628-1001 1
5. INSTALL FRONT AXLE LH HUB BOLT
(a) Install a washer and nut to a new front axle LH hub bolt
as shown in the illustration.
(b) Using a screwdriver to hold, install the hub bolt by torqu-
ing the nut.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-19)
8. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)

3006I-04
C83014
C83008
C83035
30-26
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
2429 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR AXLE HUB & BEARING ASSY LH
REPLACEMENT
HINT:

COMPONENTS: See page 30-4

Replace the RH side by the same procedures with the LH side.
1. REMOVE REAR WHEEL
2. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH
(a) Remove the bolt and disconnect the rear flexible hose.
(b) Remove the 2 bolts and rear disc brake caliper assy LH.
(c) Support the rear disc brake caliper assy LH securely.
3. REMOVE REAR DISC
4. DISCONNECT SKID CONTROL SENSOR WIRE
5. REMOVE REAR AXLE HUB & BEARING ASSY LH
(a) Remove the 4 bolts and rear axle hub & bearing assy LH.
6. REMOVE SKID CONTROL SENSOR (SEE PAGE 32-56)
7. INSTALL SKID CONTROL SENSOR (SEE PAGE 32-56)

C83035
C83015
C83016
C83008
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
30-27
2430 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL REAR AXLE HUB & BEARING ASSY LH
(a) Install the rear axle hub & bearing assy LH with the 4 bolts.
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
9. INSTALL SKID CONTROL SENSOR WIRE
10. INSPECT BEARING BACKLASH
(a) Set a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
11. INSPECT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 mm (0.0028 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
12. INSTALL REAR DISC
13. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper assy LH with the 2 bolts.
Torque: 62 NVm (630 kgfVcm, 46 ftVlbf)

C83014
30-28
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
2431 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the rear flexible hose with the bolt.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
14. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
15. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
16. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)

3006J-06
C83017
C83018
C83019
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
30-29
2432 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR AXLE CARRIER SUB-ASSY LH
REPLACEMENT
HINT:

COMPONENTS: See page 30-4

Replace the RH side by the same procedures with the LH side.
1. REMOVE REAR WHEEL
2. REMOVE STRUT ROD ASSY REAR (SEE PAGE 27-18)
3. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
4. REMOVE REAR DISC
5. DISCONNECT SKID CONTROL SENSOR WIRE
6. REMOVE REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
7. SEPARATE REAR SUSPENSION ARM ASSY NO.2 LH
(a) Remove the bolt, nut and rear suspension arm assy No.2
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
8. SEPARATE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Remove the bolt, nut and rear suspension arm assy No.1
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
9. REMOVE REAR AXLE CARRIER SUB-ASSY LH
(a) Remove the 2 bolts, nuts and rear axle carrier sub-assy
LH from the shock absorber assy rear LH.
NOTICE:
When removing bolt, stop the bolt from rotating and loosen
the nut.

C83019
C83018
C83017
30-30
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
2433 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. INSTALL REAR AXLE CARRIER SUB-ASSY LH
(a) Install the rear axle carrier sub-assy LH with the 2 bolts
and nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
NOTICE:
When installing bolt, stop the bolt from rotating and torque
the nut.
HINT:
Insert the bolt from the rear side of the vehicle and install the
nut.
11. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Install the rear suspension arm assy No.1 LH to the rear
axle carrier sub-assy LH with the bolt and nut, temporarily
tighten the bolt.
HINT:
Insert the bolt from the front side of the vehicle and while fixing
the nut, turn and install the bolt.
12. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.2 LH
(a) Install the rear suspension arm No.2 to the rear axle carri-
er sub-assy LH with the bolt and nut, temporarily tighten
the bolt.
HINT:
Insert the bolt from the rear side of the vehicle and while fixing
the nut, turn and install the bolt.
13. INSTALL REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
14. INSTALL SKID CONTROL SENSOR WIRE
15. INSTALL REAR DISC
16. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
17. TEMPORARILY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
18. STABILIZE SUSPENSION (SEE PAGE 27-18)
19. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH (SEE PAGE 27-10)
20. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.2 LH (SEE PAGE 27-14)
21. FULLY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
22. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
23. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
24. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)

30024-07
C83020SST
C83021
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE LH HUB BOLT
30-31
2434 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR AXLE LH HUB BOLT
REPLACEMENT
HINT:

COMPONENTS: See page 30-4

Replace the RH side by the same procedures with the LH side.
1. REMOVE REAR WHEEL
2. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
3. REMOVE REAR DISC
4. REMOVE REAR AXLE LH HUB BOLT
(a) Using SST and a screwdriver or an equivalent to hold, re-
move the rear axle LH hub bolt.
SST 09628-1001 1
5. INSTALL REAR AXLE LH HUB BOLT
(a) Install a washer and nut to a new rear axle LH hub bolt as
shown in the illustration.
(b) Using a screwdriver to hold, install the rear axle LH hub
bolt by torquing the nut.
6. INSTALL REAR DISC
7. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
8. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)