2005 LEXUS ES300 Repair Manual

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 2 of 9
D.C.C. FUSE INSTALLATION DURING PDS
The D.C.C. fuse has been removed at the assembly plant to reduce parasitic current
draw in transit and storage.
The removed D.C.C. fuse (30 A) is stored in the blank space of the Junction Block in
the engine compartment. The D.C.C. fuse must be reinstalled during Pre±Delivery
Service (PDS) in the dealership as shown below.
Junction Block
Install D.C.C. Fuse (30 A)
Here (Original Location)Remove This Fuse
NOTE:
Removing the D.C.C. fuse cuts off power sources relating to the Dome, ECU±B and
RAD No. 1 fuses.
If the vehicle is stored in the dealership for a long period of time after PDS,
disconnect the negative battery terminal to prevent battery discharge. Refer to TSIB
PG009±02 for battery maintenance information.
ITEM NO. 1:
Introduction
Installation
Procedure

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 3 of 9
REMOVAL OF FRONT EMERGENCY TOWING EYELET AND INSTALLATION OF
TOWING EYELET HOLE COVER (PERFORMED AT PORT)
1. Remove the emergency towing eyelet
from the front bumper by turning
counterclockwise.
NOTE:
If it is hard to loosen the emergency
towing eyelet, use a steel bar.
2. Place the removed emergency
towing eyelet in the tool tray in the
luggage compartment.
3. Install the front towing eyelet hole
cover which is stored in the glove box
onto the front bumper as shown in
the diagram. ITEM NO. 2:
Emergency Towing Eyelet
Installation
Procedure

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 4 of 9
FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION
The front license plate bracket and two self tapping screws are included in the
luggage compartment.
1. Aligning the holes ªAº of the mounting
bracket with the dimples on the front
bumper cover, mark the location of the
holes ªBº on the front bumper cover.
NOTE:
Holes ªAº are used for installation
of the mounting bracket to the
bumper cover.
Holes ªBº are used for installation
of the front license plate to the
mounting bracket.
2. Drill two relief holes with a diameter of
12 mm (0.47 in.) at the marks on the
front bumper cover to prevent the
license plate retaining bolt end from
contacting the cover.
NOTE:
Do not drill the dimples on the front
bumper cover.
3. Install the mounting bracket to the
front bumper cover using the two self
tapping screws.
Install the front license plate to the
mounting bracket using bolts of the
following dimensions:
Length: less than 25 mm (0.98 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.) ITEM NO. 3:
Introduction
Installation
Procedure
Mark And Drill Holes
Dimples
Mounting Bracket
AA B B
Tapping Screws

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 5 of 9
INITIALIZATION OF MOON ROOF
The moon roof is controlled by the sliding roof ECU which detects and memorizes the
moon roof position by counting pulses of its motor from the fully tilt±up position as the
start position. Once the battery terminal has been disconnected and reconnected, the
sliding roof ECU does not detect and memorize the moon roof position, resulting in no
functions of the ªone±touch tilt up and down,º ªone±touch slide open and closeº and ªjam
protection.º Please initialize the moon roof position after reconnecting the battery
terminal as outlined below.
1. Turn the ignition switch to the
ªONº position.
2. Push and hold the moon roof switch
to the ªTILT± UPº side until the moon
roof tilts all the way up and then tilts
down slightly (approximately 10 mm
at rear end).
3. Check for proper operation of the
ªOne±touch slide open and closeº and
ªOne±touch tilt up and downº functions
by pushing the switch briefly to the
ªSLIDE OPENº and ªTILT UPº positions.
NOTE:
Jam protection function becomes
effective through the above
initialization procedure.
ITEM NO. 4:
Introduction
Initialization
Procedure
Approx. 10 mm

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 6 of 9
INITIAL CALIBRATION OF COMPASS
The compass indicates the direction that the vehicle is heading by detecting the direction
and strength of the earth's magnetic field and processing this data using the compass
sensor and microcomputer.
Detection of the direction and strength of the earth's magnetic field varies according to
the area in which the vehicle is used and is affected by the residual magnetism of the
vehicle. For this reason, the geographic direction displayed may also deviate from the
direction determined by the earth's magnetic field according to the area in which the
vehicle is used.
Therefore, please perform the initial calibration of the compass in your dealership prior to
delivery to customers.
ªCOMPº Switch
Compass
ITEM NO. 5:
Introduction

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 7 of 9
INITIAL CALIBRATION OF COMPASS (Continued)
1. Turn the ignition switch to the ªONº
position and check that the direction
(N, NE, E, SE, S, SW, W, NW)
appears on the compass display.
NOTE:
Pushing the ªCOMPº switch turns on
or off the compass display.
2. Push the ªCOMPº switch for
approximately 3 seconds until the
zone number (1 ± 15) appears on the
display. Then push the switch to
select the number of the zone where
the vehicle is located.
See the map below for zone reference.
Hawaii: 5
Puerto Rico: 10
A. Samoa: 5
Guam: 8
Saipan: 8
Taiwan: 9
Korea: 10 North America
ITEM NO. 5:
Compass
Calibration
Procedure

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 8 of 9
INITIAL CALIBRATION OF COMPASS (Continued)
3. Check that the direction appears
several seconds after adjustment.
4. Start the engine and push the switch
for about 6 seconds until ªCº appears
on the display.
5. Drive the vehicle slowly at 5 mph, or
less, in a circle until the direction is
displayed. If there is not enough space
to drive in a circle, drive around the
block until the direction is displayed.
After driving in circles 1 to 3 times,
calibration is complete with the direction
shown on the display.
NOTE:
Do not perform calibration of the compass in a place where the earth's magnetic
field is subject to interference by artificial magnetic fields (underground parking,
under a steel tower, between buildings, roof parking, near a railroad crossing, near
a large vehicle, etc.)
During calibration, do not operate electric systems (moon roof, power windows,
etc.) as they may interfere with the calibration.
ITEM NO. 5:
Compass
Calibration
Procedure
(Continued)

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 9 of 9
INSTALLATION OF RUBBER BODY PLUGS
The ES 330 is provided with front and rear torque box holes to tie down the vehicle by
wire or carrier truck transportation.
Four (4) rubber body plugs are included in the glove compartment at the assembly plant.
Install them into the two (2) front and two (2) rear torque box holes during Pre±Delivery
Service (PDS).
NOTE:
If the rubber body plugs are not securely installed, road (tire) noise will transfer to the
vehicle interior through the torque box holes and rust could occur inside the torque
boxes by water entry.
Front Torque Box Hole Rear Torque Box Hole
FrontFront
ITEM NO. 6:
Introduction
Installation
Procedure