2005 LEXUS ES300 Repair Manual

1809A-01
- IGNITIONIGNITION SYSTEM (3MZ-FE)
18-1
2326 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
IGNITION SYSTEM (3MZ-FE)
ON-VEHICLE INSPECTION
NOTICE:
ºColdº and ºHotº in this section mean temperature of the coils themselves. ºColdº is from -10C
(14F) to 50C (122F) and ºHotº is from 50C (122F) to 100C (212F).
1. INSPECT IGNITION COIL AND SPARK TEST
(a) Check the DTCs.
NOTICE:
If a DTC is present, perform troubleshooting in accordance with a procedure for that DTC.
(b) Check that a spark occurs.
(1) Remove the 6 ignition coils (see page 18-7).
(2) Using a spark plug wrench 16 mm, remove the 6 spark plugs.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(3) Install the spark plugs to each ignition coil, then connect the ignition coil connectors.
(4) Disconnect the 6 fuel injector connectors.
(5) Ground the spark plugs.
(6) Check that the spark plug occurs at each spark plug while the engine is being cranked.
NOTICE:

Be sure to ground the spark plugs when checking.

Replace the ignition coil if physical impact is felt.

Do not crank the engine for more than 2 seconds.
If a spark does not occur, perform the following test.
1 SPARK TEST
NG
2 CHECK CONNECTION OF IGNITION COIL CONNECTOR
NG CONNECT SECURELY
OK
3 REPLACE IT WITH NORMAL IGNITION COIL AND PERFORM SPARK TEST AGAIN
OK REPLACE IGNITION COIL ASSY
(See page 18-7)
NG
4 CHECK POWER SUPPLY TO IGNITION COIL
(a) Turn the ignition switch ON.
(b) Check that there is battery voltage at the ignition coil positive (+) terminal.
NG CHECK WIRE HARNESS (BETWEEN IGNITION
(START) SWITCH ASSY AND IGNITION COIL
ASSY)
OK

18-2
- IGNITIONIGNITION SYSTEM (3MZ-FE)
2327 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
5 INSPECT VVT SENSOR (See page 18-3)
NG REPLACE VVT SENSOR (See page 18-5)
OK
6 INSPECT CRANKSHAFT POSITION SENSOR (See page 18-3)
NG REPLACE CRANKSHAFT POSITION SENSOR
(See page 18-6)
OK
7 INSPECT IGT SIGNAL FROM ECM (See page 05-34)
NG REPLACE ECM (See page 10-22)
OK
REPAIR WIRE HARNESS (BETWEEN IGNI-
TION COIL ASSY AND IGNITION (START)
SWITCH ASSY)

1809B-01
IG0147
Ohmmeter
Ground
B01301
IG0316
B02101
1.0 to 1.1 mm
(0.039 to 0.043 in.)Spark Plug Gauge
- IGNITIONIGNITION SYSTEM (3MZ-FE)
18-3
2328 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
INSPECTION
1. INSPECT SPARK PLUG
NOTICE:

Do not use a wire brush to clean the spark plug.

Do not try to adjust the electrode gap of a used spark
plug.
(a) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the insulation and body ground.
Resistance: 10 MW or more
If the resistance is not as specified, check the electrode gap.
(b) Alternative inspection method.
(1) Quickly accelerate the engine speed to 4,000 rpm
5 times.
(2) Remove the spark plug.
(3) Visually check the spark plug.
(4) If the electrode is dry...OK.
(5) If the electrode is wet...Proceed to step (c).
(6) Reinstall the spark plug.
(c) Check the appearance.
(1) Check the thread and insulator of the spark plug for
damage.
If damaged, replace the spark plug.
Recommended spark plug:
SupplierType
DENSOSK20R11
NGKIFR6A11
(d) Inspect the electrode gap.
(1) Using a spark plug gauge, measure the electrode
gap.
Maximum electrode gap of used spark plug:
1.3 mm (0.051 in.)
If the electrode gap is greater than maximum, replace the spark
plug.
Electrode gap of new spark plug:
1.0 to 1.1 mm (0.039 to 0.043 in.)

B62019
A84690
Ohmmeter
A84688
Ohmmeter 18-4
- IGNITIONIGNITION SYSTEM (3MZ-FE)
2329 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Clean the spark plugs.
If the electrode has traces of wet carbon, clean the electrode
with a spark plug cleaner, then dry it.
Air pressure: Blow 588 kPa (6 kgf/cm
2, 85 psi)
Duration: 20 seconds or shorter
If there are traces of oil, remove it with gasoline before using the
spark plug cleaner.
2. INSPECT VVT SENSOR
(a) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the terminals.
Resistance:
Tester ConnectionSpecified Condition
1 (G+) - 2 (G-)835 to 1,400 W at cold
1 (G+) - 2 (G-)1,060 to 1,645 W at hot
NOTICE:
ºColdº and ºHotº mean temperature of the coils them-
selves. ºColdº is from -10C (14F) to 50C (122F) and
ºHotº is from 50C (122F) to 100C (212F).
If the resistance is not as specified, replace the VVT sensor.
3. INSPECT CRANKSHAFT POSITION SENSOR
(a) Inspect the resistance.
(1) Using an ohmmeter, measure the resistance be-
tween the terminals.
Resistance:
Tester ConnectionSpecified Condition
1 (NE+) - 2 (NE-)1,630 to 2,740 W at cold
1 (NE+) - 2 (NE-)2,065 to 3,225 W at hot
NOTICE:
ºColdº and ºHotº mean temperature of the coils them-
selves. ºColdº is from -10C (14F) to 50C (122F) and
ºHotº is from 50C (122F) to 100C (212F).
If the resistance is not as specified, replace the crankshaft posi-
tion sensor.

1809C-01
A79541
RH Bank:
(a)
(b)
A78529
LH Bank:
(a)
(b)
- IGNITIONVVT SENSOR (3MZ-FE)
18-5
2330 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
VVT SENSOR (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
3. REMOVE AIR CLEANER INLET ASSY (See page 19-5)
4. REMOVE AIR CLEANER ASSY (See page 19-5)
5. REMOVE VVT SENSOR
(a) Remove the 2 VVT sensor connectors.
(b) Remove the 2 bolts, then remove the 2 VVT sensors.
HINT:
The VVT sensor is installed with the bolt.
6. INSTALL VVT SENSOR
(a) Apply a light coat of engine oil to the O-ring on each VVT sensor.
(b) Install the 2 VVT sensors with the 2 bolts.
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
NOTICE:
Be careful not to twist the O-ring.
(c) Connect the 2 VVT sensor connectors.
7. INSTALL AIR CLEANER ASSY (See page 19-5)
8. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
9. INSTALL RADIATOR LOWER AIR DEFLECTOR
10. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
11. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
12. CHECK FOR ENGINE OIL LEAKS
13. SYSTEM INITIALIZATION (See page 19-15)

1809D-01
A86232
A86233
A79763
(a)
(b) 18-6
- IGNITIONCRANKSHAFT POSITION SENSOR (3MZ-FE)
2331 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CRANKSHAFT POSITION SENSOR (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE ENGINE UNDER COVER NO.1
(a) Remove the 3 clips and 5 screws, then remove the engine
under cover No. 1.
3. REMOVE FRONT FENDER APRON SEAL RH
(a) Remove the clip and 2 bolts, then remove the front fender
apron seal.
4. REMOVE CRANKSHAFT POSITION SENSOR
(a) Remove the crankshaft position sensor connector.
(b) Remove the bolt, then remove the crankshaft position
sensor.
5. INSTALL CRANKSHAFT POSITION SENSOR
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
6. INSTALL FRONT FENDER APRON SEAL RH
7. INSTALL ENGINE UNDER COVER NO.1
8. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
9. SYSTEM INITIALIZATION (See page 19-15)

1809E-02
A86234
(a)(b)
(b)
(b)(a)
(a)
RH Bank:
A86235
(a)
(b)(b)
(b)
(a)
(a)LH Bank:
- IGNITIONIGNITION COIL ASSY (3MZ-FE)
18-7
2332 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
IGNITION COIL ASSY (3MZ-FE)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. DRAIN ENGINE COOLANT (RH BANK) (See page 10-1 1)
3. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS, RH BANK)
(See page 16-9)
4. REMOVE V-BANK COVER SUB-ASSY (See page 16-9)
5. REMOVE AIR CLEANER CAP SUB-ASSY (RH BANK) (See page 16-9)
6. REMOVE EMISSION CONTROL VALVE SET (RH BANK) (See page 11-13)
7. REMOVE INTAKE AIR SURGE TANK (RH BANK) (See page 11-13)
8. REMOVE IGNITION COIL ASSY
(a) Disconnect the 6 connectors.
(b) Remove the 6 bolts, then remove the 6 ignition coils.
HINT:
The ignition coil is installed with the bolt.
9. INSTALL IGNITION COIL ASSY
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
10. INSTALL INTAKE AIR SURGE TANK (RH BANK) (See page 11-13)
11. INSTALL EMISSION CONTROL VALVE SET (RH BANK) (See page 11-13)
12. INSTALL AIR CLEANER CAP SUB-ASSY (RH BANK) (See page 16-9)
13. CHECK CONNECTION OF VACUUM HOSE (RH BANK) (See page 14-29)
14. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
15. ADD ENGINE COOLANT (RH BANK) (See page 10-1 1)
16. CHECK FOR ENGINE COOLANT LEAKS (RH BANK) (See page 16-1)
17. INSTALL V-BANK COVER SUB-ASSY (See page 16-9)
18. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS, RH BANK)
(See page 16-9)
19. SYSTEM INITIALIZATION (See page 19-15)

2601D-09
- FRONT SUSPENSIONFRONT SUSPENSION SYSTEM
26-1
2364 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT SUSPENSION SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of
the likely cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
26-8
26-8
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)28-1
26-8
26-8
Front wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Ball joint (Worn)
6. Hub bearing (Worn)
7. Steering linkage (Loose or worn)28-1
28-1
26-8
26-5
27-3
26-16
30-2
-
Abnormal tire wear
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)28-1
26-5
27-3
26-8
-