2005 LEXUS ES300 ad blue

D26710
Thrust Needle
Roller BearingMultiple Disc
Clutch Clutch
Hub
D26711
Thrust Needle
Roller BearingMultiple Disc
Clutch Clutch
Hub
D03820
Thrust Needle
Roller Bearing
D03574
Forward Clutch Assy
40-62
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
86 Author
: Date
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U151E, U151F A/T REPAIR MANUAL (RM1021U)
(b) Coat the thrust needle roller bearing and race with yellow
petrolatum, install them onto the multiple disc clutch hub.
Thrust bearing and race diameter: mm (in.)
InsideOutside
Thrust Bearing36.4 (1.433)52.2 (2.055)
(c) Coat the needle roller bearing with ATF.
(d) Install the needle roller bearing to the multiple clutch hub.
Bearing diameter: mm (in.)
InsideOutside
Bearing23.6 (0.929)44 (1.732)
(e) Install the multiple clutch hub to the transaxle case.
125. INSTALL FORWARD CLUTCH ASSY
(a) Coat the thrust needle roller bearing with ATF.
(b) Install the thrust needle roller bearing to the forward
clutch.
Thrust bearing diameter: mm (in.)
InsideOutside
Thrust Bearing33.58 (1.3220)51.9 (2.043)
NOTICE:
Install the thrust bearing properly so that the no colored
race or blue ink jet race will be visible.
(c) Install the forward clutch to the forward clutch assy.
NOTICE:

Align the splines of all discs in the forward clutch with
those of multiple clutch hub to assemble them se-
curely.

Be careful not to damage the bush inside of the for-
ward clutch hub during installing.

A78779
Width
A78780
45
1.0 to 1.4 mm
(0.039 to 0.055 in.)30
A78781
45 60
1.0 to 1.4 mm
(0.039 to 0.055 in.)
EM6368
14-148
- ENGINE MECHANICALCYLINDER HEAD ASSY (3MZ-FE)
2240 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
17. INSPECT VALVE SEATS
(a) Apply a light coat of prussian blue (or white lead) to the
valve face.
(b) Lightly press the valve against the seat.
NOTICE:
Do not rotate the valve.
(c) Check the valve face and seat according to the following
procedure.
(1) If blue appears 360 around the face, the valve is
concentric. If not, replace the valve.
(2) If blue appears 360 around the valve seat, the
guide and face are concentric. If not, resurface the
seat.
(3) Check that the seat contact is in the middle of the
valve face with the width between 1.0 and 1.4 mm
(0.039 to 0.055 in.).
18. REPAIR VALVE SEATS
NOTICE:
Releasing the seat cutter pressure gradually helps to make
smoother valve seat faces.
(a) If the seating is too high on the valve face, use the 30 and
45 cutters to correct the seat.
(b) If the seating is too low on the valve face, use the 60 and
45 cutters to correct the seat.
(c) Lap the valve and valve seat by hand with an abrasive
compound.
(d) Recheck the valve seating position.
19. INSPECT VALVE LIFTER
(a) Using a micrometer, measure the lifter diameter.
Lifter diameter:
30.966 to 30.976 mm (1.2191 to 1.2195 in.)

190SJ-01
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White Red Blue 19-16
- STARTING & CHARGINGCHARGING SYSTEM (3MZ-FE)
2348 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ON-VEHICLE INSPECTION
1. INSPECT BATTERY (MAINTENANCE- FREE BAT-
TERY)
(a) Check the battery electrolyte level.
(1) Check the electrolyte quantity of each cell.
If the electrolyte quantity is below the recommended amount,
replace the battery.
(b) Check the battery voltage.
(1) If it has been less than 20 minutes since you
stopped driving the vehicle or since the engine was
stopped, turn the ignition switch and electrical sys-
tems (headlight, blower motor, rear defogger etc.)
to the ON position for 60 seconds. This will remove
the surface charge on the battery.
(2) Turn the ignition switch and electrical systems OFF.
(3) Using a voltmeter, measure the battery voltage be-
tween the negative (-) and positive (+) terminals of
the battery.
Standard voltage: 12.5 to 12.9 V at 20C (68F)
If the voltage is less than the specification, charge the battery.
(c) Check the indicator as shown in the illustration.
HINT:

Blue: OK

White: Charging Necessary

Red: Insufficient Water
2. INSPECT BATTERY (EXCEPT MAINTENANCE-FREE
BATTERY)
(a) Check the battery electrolyte level.
(1) Check the electrolyte quantity of each cell.
If the electrolyte quantity is below the recommended amount,
add distilled water.

A01259
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- STARTING & CHARGINGCHARGING SYSTEM (3MZ-FE)
19-17
2349 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Check the battery specific gravity.
(1) Check the specific gravity of each cell.
Standard specific gravity: 1.25 to 1.29 at 20C (68F)
If the specific gravity is less than specification, charge the bat-
tery.
(c) Check the battery voltage.
(1) If it has been less than 20 minutes since you
stopped driving the vehicle or since the engine was
stopped, turn the ignition switch and electrical sys-
tems (headlight, blower motor, rear defogger etc.)
to the ON position for 60 seconds. This will remove
the surface charge on the battery.
(2) Turn the ignition switch and electrical systems OFF.
(3) Using a voltmeter, measure the battery voltage be-
tween the negative (-) and positive (+) terminals of
the battery.
Standard voltage: 12.5 to 12.9 V at 20C (68F)
If the voltage is less than the specification, charge the battery.
(d) Check the indicator as shown in the illustration.
HINT:

Blue: OK

White: Charging Necessary

Red: Insufficient Water
3. INSPECT BATTERY TERMINALS, FUSIBLE LINK AND FUSES
(a) Visually check the battery terminals.
(1) Check that the battery terminals are not loosened or corroded.
(b) Visually check the fusible link and fuses.
(1) Check that there is continuity of the fusible links, high current fuses and regular fuses.
4. INSPECT V-RIBBED BELT
(a) Visually check the belt for excessive wear, frayed cords,
etc.

If any defects are found, replace the v-ribbed belt.

Cracks on the rib side of the belt are considered ac-
ceptable.
If the belt has chunks missing from the ribs, it should
be replaced.