Page 72 of 969
0305L-1 1
03-8
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
24 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
TORQUE SPECIFICATION
Part TightenedNVmkgfVcmftVlbf
Differential gear lube apply tube x Transaxle housing9.810087 in.Vlbf
Front planetary gear lock nut210-3502141-3569155-258
Brake apply tube clamp x Transaxle case5.45548 in.Vlbf
Transaxle case No. 1 plug x Transaxle rear cover7.47565 in.Vlbf
Transaxle rear cover x Transaxle case Bolt A
Other bolt19
25190
25014
18
Pawl shaft clamp x Transaxle case9.810087 in.Vlbf
Oil pump assy x Transaxle case2222616
Transaxle housing x Transaxle case Bolt A
Bolt B
Bolt C
Bolt D25
33
29
22255
337
295
22618
24
21
16
Automatic transmission case plug x Transaxle housing7.47565 in.Vlbf
Automatic transmission case plug x Transaxle case7.47565 in.Vlbf
Parking lock pawl bracket x Transaxle case2020515
Manual detent spring x Transaxle case Bolt A
Bolt B20
12205
12015
9
Transmission wire x Transaxle housing5.45548 in.Vlbf
Transmission valve body x Transaxle case1111 08
ATF temperature sensor clamp x Transmission valve body6.66758 inVlbf
Valve body oil strainer assy x Transmission valve body1111 08
Automatic transaxle oil pan sub-assy x Transaxle case7.88069 in.Vlbf
Drain plug x Automatic transaxle oil pan sub-assy4950036
Speed sensor x Transaxle case1111 58
Oil cooler tube union x Transaxle case Union
Elbow27
27276
27620
20
Park/neutral start switch x nut6.97061 in.Vlbf
Park/neutral start switch x Bolt5.45548 in.Vlbf
Park/neutral start switch x Control shaft lever131309
Speedometer driven hole cover sub-assy x Transaxle case6.97061
Oil pump body x Stator shaft assy9.810087 in.Vlbf
Line pressure control solenoid assy x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve SL1x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve SL2x Transmission valve body assy10.811 08
Shift solenoid valve SL3x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve S4x Transmission valve body assy10.811 08
Shift solenoid valve DSL x Transmission valve body assy10.811 08
Front differential case x Front differential ring gear95.197070
Page 260 of 969
F16916
Push Rod Pin
Brake Pedal Support Assy Stop Lamp Switch Connector
Stop Lamp Switch Assy
Accelerator Pedal Assy
Accel Position
Sensor Connector
Accelerator Pedal Pad Brake Pedal Pad Brake Pedal
Return Spring Stop Lamp
Switch CushionClip
NVm (kgfVcm, ftVlbf) : Specified torque
Lithium soap base glycol grease
19.1 (194, 14)
13 (130, 9)
12 (122, 8.8)
26 (265, 19)
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-15
2449 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 262 of 969
F16908
F16906
F16910
F16907
F16909
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-17
2451 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
22. REMOVE PUSH ROD PIN
(a) Remove the clip and push rod pin.
23. REMOVE ACCELERATOR & BRAKE PEDAL ASSY
(a) Disconnect the stop lamp switch connector.
(b) Disconnect the accel position sensor connector.
(c) Remove the 4 bolts, nuts and accelerator & brake pedal
assy.
24. REMOVE STOP LAMP SWITCH ASSY
(a) Loosen the nut and remove the stop lamp switch assy.
Page 264 of 969
F16909
F16907
F16910
F16906
F16908
- BRAKEACCELERATOR & BRAKE PEDAL ASSY (From August,
2002)32-19
2453 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL STOP LAMP SWITCH ASSY
(a) Install the stop lamp switch assy with a nut.
Torque: 26 NVm (265 kgfVcm, 19 ftVlbf)
32. INSTALL ACCELERATOR & BRAKE PEDAL ASSY
(a) Install the accelerator & brake pedal assy with the 4 nuts
and bolts.
Torque:
Nut: 13 NVm (130 kgfVcm, 9 ftVlbf)
Bolt: 19.1 NVm (194 kgfVcm, 14 ftVlbf)
(b) Connect the accel position sensor connector.
(c) Connect the stop lamp switch connector.
33. INSTALL PUSH ROD PIN
(a) Install the push rod pin and clip.
HINT:
Apply the lithium soap base glycol grease to the parts indicates
by arrows (see page 32-14).
Page 299 of 969
3203N-09
F41016
F41018F41017
C84803
32-54
- BRAKESPEED SENSOR FRONT LH
2488 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SPEED SENSOR FRONT LH
REPLACEMENT
HINT:
Replace the RH side by the same procedures with LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT FENDER LINER LH
3. REMOVE SPEED SENSOR FRONT LH
(a) Disconnect the speed sensor connector and clamp.
(b) Remove the 2 clamp bolts holding the sensor harness
and clamp from the body and shock absorber.
(c) Remove the bolt and speed sensor FR LH.
NOTICE:
Do not stick and foreign matter on the sensor tip.
Page 300 of 969
C84803
F41018F41017
A
B
F41016
- BRAKESPEED SENSOR FRONT LH
32-55
2489 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
4. INSTALL SPEED SENSOR FRONT LH
(a) Install the speed sensor FR LH with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
NOTICE:
Make sure the sensor tip is clean.
(b) Install the sensor harness clamps with the 2 bolts ºAº and
ºBº to the body and shock absorber.
Torque:
Bolt A: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
Bolt B: 18.8 NVm (192 kgfVcm, 14 ftVlbf)
(c) Connect the clamp to the knuckle.
(d) Connect the speed sensor connector and clamp.
5. INSTALL FRONT FENDER LINER LH
6. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
7. CHECK ABS SPEED SENSOR SIGNAL (SEE PAGE 05-420 or 05-471)
Page 301 of 969
3203O-06
F40301
C83035
32-56
- BRAKESKID CONTROL SENSOR
2490 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SKID CONTROL SENSOR
REPLACEMENT
HINT:
Replace the RH side by the same procedure with LH side.
1. REMOVE REAR WHEEL
2. SEPARATE SKID CONTROL SENSOR WIRE
(a) Disconnect the connector from the skid control sensor.
3. REMOVE REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 32-41)
4. REMOVE REAR DISC
5. REMOVE REAR AXLE HUB & BEARING ASSY LH
(a) Remove the 4 bolts and rear axle hub & bearing assy.
Page 302 of 969
F40303
SST
Bolt
SST
F40302
LHRH
F40304
SST
- BRAKESKID CONTROL SENSOR
32-57
2491 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
6. REMOVE SKID CONTROL SENSOR
(a) Mount the rear axle hub in a soft jaw vise.
NOTICE:
Replace the axle hub assembly if it is dropped or a strong
shock is given to it.
(b) Using a pin punch and hammer, drive out the 2 pins and
remove the 2 attachments from SST.
(c) Using SST and 2 bolts (Diameter: 12 mm, pitch: 1.5 mm),
remove the skid control sensor from the rear axle hub.
SST 09520- 00031 (09520- 00040), 09521- 00020,
09950-00020
NOTICE:
If a damage is inflicted to the sensor rotor, replace the
axle hub assembly.
Do not scratch the contacting surface of axle hub and
speed sensor.
7. INSTALL SKID CONTROL SENSOR
(a) Clean the contacting surface of the axle hub and a new
skid control sensor.
NOTICE:
Make sure the sensor rotor is clean.
(b) Place the speed sensor on the axle hub so that the con-
nector is positioned, as shown in the illustration.
(c) Using SST and a press, install the skid control sensor to
the axle hub.
NOTICE:
Do not tap the skid control sensor with a hammer di-
rectly.
Check that the skid control sensor detection part is
clean.
Press in the skid control sensor straight and slowly.
SST 09830- 36010, 09950- 60010 (09951- 00650),
09950-70010 (09951-07100)
