Page 1600 of 3870
1. Use a scraper to clean the gasket surface of the cylinder head assembly.
2. Using special tool MD998051 and a torque wrench, tighten the bolts to the
specified torque in the order shown in the illustration. (in two or three cycles)
Tightening torque: 108 +/- 5 N.m (80 +/- 3 ft-lb) +/- 0 N.m (0 in-lb) +/-
108 +/- 5 N.m (80 +/- 3 ft-lb)
damage may result.
CAUTION: Install the head bolt washers with the beveled
side facing upwards as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1613 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
5. Use special tool MD998769 to turn the crankshaft 1/4 turn counterclockwise,
then turn it again clockwise until the timing marks are aligned.
Fig. 93: Aligning Timing Marks
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Loosen the center bolt of the tensioner pulley. Use special tool MD998767 and
a torque wrench to apply the tension torque to the timing belt as shown in the
illustration. Then tighten the center bolt to the specified torque.
Standard value: 4.4 N.m (39 in-lb) < Timing belt tension torque >
CAUTION: When tightening the center bolt, be careful that
the tensioner pulley does not turn with the bolt.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1614 of 3870
Tightening torque: 48 +/- 6 N.m (36 +/- 4 ft-lb)
Fig. 94: Loosening Center Bolt Of Tensioner Pulley
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Remove the setting pin that has been inserted into the auto-tensioner.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1620 of 3870
Fig. 100: Removing/Installing Cylinder Block Heater Unit Component
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A >> CYLINDER BLOCK HEATER UNIT REMOVAL Remove the cylinder block heater unit by using a flat-tipped screwdriver. INSTALLATION SERVICE POINT >>A<< CYLINDER BLOCK HEATER UNIT INSTALLATION 1. Install the cylinder block heater unit to the cylinder block within the range as
shown.
2. Tighten the cylinder block heater unit mounting bolt to the specified torque.
Ti
ghtenin
g tor
que: 2.6 +/- 0.2 N.m (23 +
/- 2 i
n-lb)
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1860 of 3870
torque 236 +/- 19 N.m (174 +/- 14 ft-lb).
Fig. 8: Tightening Drive Shaft Nut Using Special Tool MB990767
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK Required Special Tools:
MB991017: Front Hub Remover and Installer MB991000: Spacer MB990326: Preload Socket MB990685: Torque Wrench
1. Tighten s
pecial tools MB991000, MB991017 and ti
ghten them to the s
pecified
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1861 of 3870
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
2. Hold front wheel hub assembly in a vice, using wooden blocks.
3. Rotate the hub in order to seat the bearing.
Fig. 9: Identifying Special Tools MB991000 And MB991017
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Measure the wheel bearing rotation starting torque by using the special tools
MB990326 and MB990685.
Limit: 1.8 N.m (16 in-lb)
5. If the rotation starting torque is not within the limit when the nut is tightened to
236 +
/- 19 N.m
(174 +
/- 14 f
t-lb
), re
place the front wheel bearin
g assembl
y. If
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1862 of 3870
there is any signs of binding or tight spots when the wheel bearing turns,
replace it.
Fig. 10: Measuring Wheel Bearing Rotation Starting Torque By Using Special Tools
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)
7. If the play is not within the limit when the nut is tightened to 236 +/- 19 N.m
(174 +
/- 14 f
t-lb), replace the front wheel hub assembly.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1875 of 3870
2. Using special tool MB990767, tighten the drive shaft nut to the specified
torque 236 +/- 19 N.m (174 +/- 14 ft-lb).
Fig. 24: Tightening Drive Shaft Nut Using Special Tool MB990767
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY AND ASSEMBLY < FWD>
damaged.
CAUTION:
For vehicles with ABS, be careful not to damage
the ABS rotor, which is attached to the BJ outer
race during disassembly and reassembly. Never disassemble the BJ assembl
y except when
replacing the BJ boot.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
