2004 MITSUBISHI ENDEAVOR torque

Fig. 6: Tightening The Crankshaft Bolt To The Specified Torque

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 11: Installing The Exhaust Gas Recirculation Pipe Gasket

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>>F<< EXHAUST GAS RECIRCULATION PIPE (EXHAUST SIDE) INSTALLATION 1. Tighten temporarily the flare nut of exhaust gas recirculation pipe and the nut
shown in the illustration.
2. Tighten each the flare nuts of exhaust gas recirculation pipe and the nut shown
in the illustration, to the specified torque.
Tightening torque:
59+/-10 N.m (44+/-7 ft-lb) < FLARE NUT >
11+/-1 N.m (95+/-9 in-lb) < NUT >
CAUTION: Use care to prevent deforming the bellows of the
exhaust gas recirculation pipe.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

3. Tighten the bolt shown in the illustration, to the specified torque:
Tightening torque: 19+/-3 N.m (14+/-2 ft-lb)
Fig. 12: Tightening Torque Specification

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
IGNITION SYSTEM REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Using special tool MD998781, hold the drive plate or flywheel.
2. Loosen the camshaft position sensing cylinder bolt.
Fig. 14: Removing Camshaft Position Sensing Cylinder

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INSTALLATION SERVICE POINT >>A<< CAMSHAFT POSITION SENSING CYLINDER INSTALLATION 1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder bolt to the specified torque.
Tightening torque: 22+/-4 N.m (16+/-3 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 19: Removing Camshaft Sprocket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< CAMSHAFT SPROCKET INSTALLATION 1. Fit the camshaft sprocket to the front end of the camshaft.
2. While holding the camshaft sprocket with special tools MB990767 and
MD998715, tighten the camshaft sprocket bolt.
Tightening torque: 88+/-10 N.m (65+/-7ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 26: Install The Timing Belt On Each Sprocket And Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Install special tool MD998767 to the tensioner pulley. While pushing the
pulley lightly against the belt using the special tool, tighten the flange bolt.
Tightening torque: 48+/-6 N.m (35+/-4 ft-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 29: Checking Timing Marks Of All The Sprockets Are In Alignment

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Rotate the crankshaft a quarter turn counterclockwise. Then rotate it back
clockwise to verify that all the timing marks are aligned.
10. Loosen the flange bolt securing the tensioner pulley, and then mount special
tool MD998767 and a torque wrench on the tensioner pulley.
11. Torque it to 4.4 N.m (39 in-lb) with the torque wrench.
12. While holding the tensioner pulley in position, tighten the flange bolt to the
specified torque.
Ti
ghtenin
g tor
que: 48+
/-6 N.m (35+
/-4 f
t-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 31: Checking Auto
-Tensioner Was Can Be Removed Without
Resistance

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
15. If the metal wire offers resistance when removed, repeat the previous steps 10
through 13 until proper belt tension is obtained.
>>E<< ENGINE SUPPORT BRACKET, RIGHT INSTALLATION The mounting bolts of the right engine support bracket must be tightened in the
order shown in the illustration.
Tightening torque: 45+/-5 N.m (34+/-3 ft-lb)
Bolt length
85 mm
(33.5 inch
) - Bolt
3

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor