2004 MITSUBISHI ENDEAVOR torque

Fig. 151: Placing Plastic Gauging Material As Width Of The Bearing On The Journal In Parallel

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Install the crankshaft bearing cap carefully and tighten the bolts to the specified
torque.
Tightening torque: 74+/-4 N.m (54+/-3 ft-lb)
5. Carefully remove the crankshaft bearing cap.
6. Measure the width of the smashed plastic gauging material at its widest section
by using a scale printed on the plastic gauging material bag.
Standard Value:
0.02 - 0.03 mm (0.0008 - 0.0012 inch) < No.1, 4 >

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 12: Identifying Standard Value Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Tighten the tension pulley fixing nut.
Tightening torque: 49+/-10 N.m (36+/-7 ft-lb)
POWER STEERING DRIVE BELT TENSION CHECK Check the drive belt tension by the following procedure. < WHEN USING SCAN TOOL MB991958 > Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly) [MB991824: Vehicle
Communication Interface (V.C.I.)] MB991668: Belt Tension Meter Set NOTE: Because the frequency depends on the belt material,
confirm Part No. shown on the reverse of the belt.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 17: Loosening Tensioner Pulley Lock Nut

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2. Adjust the belt tension to the standard value by turning the adjusting bolt. The
tension will increase when turning the adjusting bolt clockwise, and decrease
when turning counterclockwise.
3. Tighten the lock nut to the specified torque.
Tightening torque: 49+/-9 N.m (36+/-7 ft-lb)
4. Tighten the adjusting bolt.
Tightening torque: 5.0+/-1.0 N.m (44+/-9 in-lb)
5. Check the belt deflection amount and tension, and readjust if necessary.
IGNITION TIMING CHECK
CAUTION: Check after turning the crankshaft one or more
rotations clockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 48: Applying Engine Oil To Camshaft Oil Seal Lip (Right Bank)

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2. Use special tools MD998713 and MB991559 to press-fit the camshaft oil seal.
>>B<< CAMSHAFT SPROCKET INSTALLATION 1. Use special tools MD998715 and MB990767 in the same way as during
removal to install the camshaft sprocket.
2. Tighten the camshaft sprocket mounting bolt to the specified torque.
Tightening torque: 88+/-10 N.m (65+/-7 ft-lb)
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 61: Identifying Installation Of Valve Spring Retainer Lock (Right Bank)

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>>D<< ROCKER ARM AND SHAFT ASSEMBLY INSTALLATION 1. Install the rocker arm, shaft and lash adjuster assembly.
2. Tighten the mounting bolts to the specified torque.
Tighten torque: 31+/- 3 N.m (23+/-2 ft-lb)
3. Remove s
pecial tool MD998443.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 66: Installing Camshaft Sprocket Using Special Tools MD998715 And MB990767

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the camshaft sprocket mounting bolt to the specified torque.
Tightening torque: 88+/-10 N.m (65+/-7 ft-lb)
OIL PAN AND OIL SCREEN
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

1. Remove the engine lower oil pan mounting bolts.
2. Apply a piece of wood to the lower oil pan and strike it with a hammer to
remove the engine lower oil pan.
Fig. 68: Removing Engine Lower Oil Pan

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<< B >>TORQUE CONVERTER CONNECTING BOLTS REMOVAL Remove the two tor
que converter connectin
g bolts as shown.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 69: Removing Two Torque Converter Connecting Bolts

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<< C >> ENGINE UPPER OIL PAN REMOVAL 1. Remove the engine upper oil pan mounting bolts.
2. Screw in the bolt (M10) into bolt hole A in the location shown. Then lift the
upper oil pan and remove it.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor