2004 MITSUBISHI ENDEAVOR torque

Fig. 100: Installing Oil Seal Into Pump Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL FILTER INSTALLATION 1. Clean the installation surface of the filter bracket.
2. Apply engine oil to the O-ring of the oil filter.
3. Install the oil filter to the bracket and tighten it to the specified torque.
Tightening torque: 14+/-2 N.m (122+/-17 in-lb)
4. If no torque wrench can be used for tightening, use the following procedure.
1. Screw in the oil filter until its O-ring contacts the oil filter bracket.
2. Ti
ghten the oil filter 1 turn.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 102: Applying 3M AAD Part Number 8672 To Thread Of Engine Oil Pressure Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the engine oil pressure switch together with the oil filter bracket to the
specified torque, using special tool MD998054.
Tightening torque: 10+/-2 N.m (87+/-17 in-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 104: Installing Oil Pan To Bottom Of Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Tighten the upper oil pan bolts in the sequence shown.
Tightening torque: 9.0+/-3.0 N.m (80+/-26 in-lb)
Fig. 105: Tightening Upper Oil Pan Bolts

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>>G<< OIL PAN, LOWER INSTALLATION 1. Clean both gasket surfaces of the upper and lower oil pans.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or e
quivalent
) to the lower oil
pan.
NOTE: After installation, keep the sealed area away from the oil
and coolant for approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Tighten the lower oil pan bolts in the sequence shown.
Tightening torque: 11+/-1 N.m (95+/-9 in-lb)
Fig. 107: Identifying Lower Oil Pan Bolts In Standard Sequence

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>>H<< DRAIN PLUG GASKET INSTALLATION NOTE: After installation, keep the sealed area away from oil for
approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 133: Checking Connecting Rod Big End Size

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>>G<< CONNECTING ROD CAP NUT INSTALLATION 1. The connecting rod bolts should be examined before reuse. If the bolt threads
are damaged, the bolt should be replaced. Hand-thread the nut to the full length
of the bolt threads. If the nut does not run down smoothly, the bolt should be
replaced.
2. Before installation of each nut, apply engine oil to the threaded portion and
bearing surface of the nut.
3. Loosely tighten each nut to the bolt.
4. Then tighten the nuts alternately to a torque of 27+/-2 N.m (20+/-1 ft-lb) to
install the cap properly.
5. Make a
paint mark on the head of each nut.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Remove oil from the crankshaft pin and the bearing inner surface.
2. Cut plastic gauging material to the same length as the width of the bearing and
place it on the pin in parallel with its axis.
3. Install the connecting rod cap carefully and tighten the nuts to the specified
torque.
4. Carefully remove the connecting rod cap.
5. Measure the width of the smashed plastic gauging material at its widest section
by using a scale printed on the plastic gauging material bag.
Standard value: 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
Limit: 0.1 mm (0.003 inch)
Fig. 137: Checking Crankshaft Pin Oil Clearance

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 139: Installing Block Heater

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< KNOCK SENSOR BRACKET INSTALLATION Check that the bracket is in proper contact with the cylinder block boss and tighten
to the specified torque in the order shown.
Tightening torque: 28+/-2 N.m (21+/-1 ft-lb)
Fig. 140: Installing Knock Sensor Bracket

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>>C<< CRANKSHAFT BEARING INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 147: Installing Bearing Cap/Bearing Bolt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the bearing cap bolts to specified torque in the sequence shown in the
illustration.
Tightening torque: 74+/-4 N.m (54+/-3 ft-lb)
3. Check that the crankshaft rotates smoothly.
4. Check the end play. If it exceeds the limit value, replace the thrust bearing.
Standard value: 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit: 0.3 mm (0.01 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor