2004 MITSUBISHI ENDEAVOR torque

Fig. 42: Installing Intake Manifold

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
3. Tighten the nuts "R" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
4. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
5. Ti
ghten the nuts "R" to the s
pecified tor
que.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
>>B<< INJECTOR INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the injector into the fuel rail.
Fig. 43: Installing Injector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Make sure the injector rotates smoothly. If not, remove the injector to check
the O-ring for damage, and replace the O-ring if necessary. Then reinsert the
injector and check that it rotates smoothly.
4. Confirm the
protrusion of in
jector is at center. I
f not
, rotate the in
jector fo
r
CAUTION: Use care not to let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Tighten the two bolts to the specified torque.
Tightening torque: 9.0+/-1.0 N.m (80+/-9 in-lb) WATER PUMP & WATER HOSE REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

exhaust manifold and the left "A" of exhaust manifold stay.
Fig. 51: Installing Exhaust Manifold Stay Left B

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the bolt on the exhaust manifold side to the specified torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
3. Tighten the bolt on the left "A" side of exhaust manifold stay to the specified
torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
>>B<< EXHAUST MANIFOLD STAY, RIGHT "B" INSTALLATION 1. Ti
ghten tem
poraril
y the ri
ght "B" of exhaust manifold sta
y to
gether with the

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

exhaust manifold and the right "A" of exhaust manifold stay.
Fig. 52: Installing Exhaust Manifold Stay Right B

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the bolt on the exhaust manifold side to the specified torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
3. Tighten the bolt on the left "A" side of exhaust manifold stay to the specified
torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 80: Using Special Tool MD998772 For Installing Retainer Lock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CYLINDER HEAD BOLT INSTALLATION 1. Tighten the bolts in the illustrated sequence two or three steps.
Tightening torque: 108+/-5 N.m (80+/-4 ft-lb)
CAUTION: Attach the head bolt washer in the direction shown in
the figure.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Back off the bolts once and tighten them again to the specified torque in step 1.
INSPECTION CYLINDER HEAD 1. Check the cylinder head gasket surface for flatness by using a straightedge in
the directions of A through G shown in the illustration.
Standard value: 0.03 mm (0.0012 inch)
Limit: 0.2 mm (0.007 inch)
2. If the service limit is exceeded, correct to meet the specification.
Grinding limit: *0.2 mm (0.007 inch)
3. *If the service limit is exceeded, correct to meet the specification.
Cylinder head height (specification when new): 120 mm (4.7 inches)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Tighten the oil pump case mounting bolts to the specified torque.
Tightening torque: 14+/-1 N.m (122+/-9 in-lb)
NOTE: After installation, keep the sealed area away from
oil and coolant for approximately one hour.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor