1999 TOYOTA AVENSIS Supplement

AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H03417
H03418
H03419
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS–15
(c) Using a service–purpose wire harness, tie down the side
airbag assembly.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2 or more)
HINT:
To calculate the square of the stripped wire harness section :
Square = 3.14 x (Diameter)
2 divided by 4
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the side airbag assembly, it may be
snapped by the shock when the airbag is deployed. This is
highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2).
(1) Install the 2 nuts in the side airbag assembly.
(2) Wind the wire harness around the stud bolts of the
side airbag assembly as shown in the illustration.
(3) Position the side airbag assembly inside the tire
with the airbag deployment direction facing inside.
Tire size : Must exceed the following dimensions:–
Width 185 mm (7.28 in.)
Inner diameter 360 mm (14.17 in.)
CAUTION:

Make sure the wire harness is tight. It is very danger-
ous when a loose wire harness results in the side air-
bag assembly coming free due to the shock from the
airbag deploying.

AB0158
SSTBattery
H03420
Tires
(5 or More)
R05403
H0342110 m (33 ft) or more SSTBattery
Side Airbag
Assembly
RS–16
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY

Always tie down the side airbag assembly with the
airbag door facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use
the redundant tire.
(d) Check functioning of the SST.
SST 09082–00700, 09082–00750
(e) Place the tires.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous when loose wire harnesses results in the tires com-
ing free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(f) Install the SST.
Connect the connector of 2 SST to the side airbag assem-
bly connector.
SST 09082–00700, 09082–00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(g) Deploy the airbag.

H00544
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS–17
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(–) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the side airbag assembly is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the side airbag assembly.
CAUTION:

The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.

Use gloves and safety glasses when handling a side
airbag assembly with the deployed airbag.

Do not apply water etc. to a side airbag assembly with
the deployed airbag.

Always wash your hands with water after completing
the operation.
(1) Remove the side airbag assembly from the tire.
(2) Place the side airbag assembly in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts disposal.

RS0IP–01
RS–18
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following cases, replace the side airbag assembly or seatback cover.
CaseReplacing part
If the side airbag has been deployed.Side airbag assembly
If the side airbag has been found to be faulty in troubleshooting.Side airbag assembly
If the side airbag assembly has cut during checking items.
(See page RS–11)Side airbag assembly
If the seatback cover has cut and frayed seams during checking items.
(See page RS–11)Seatback cover
If the side airbag assembly has been found to be faulty during checking
items. (See page RS–11)Side airbag assembly
If the seatback cover has been found to be faulty during checking items.
(See page RS–11)Seatback cover
If the seatback frame assembly has been dropped.Side airbag assembly
CAUTION:
For removal and installation of the side airbag assembly, see page RS–10 and RS–19. Be sure to fol-
low the correct procedure.

RS0IQ–01
H03410
H03411
H03408
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS–19
INSTALLATION
NOTICE:
Never use airbag parts from another vehicle. When replac-
ing parts, replace them with new parts.
1. INSTALL THESE PARTS TO SEATBACK FRAME
(a) Install the seatback pad.
(b) Install the hog rings and seatback cover.
(c) Hang the hook of the seatback cover.
2. INSTALL SEATBACK TO SEAT CUSHION ASSEMBLY
Using a torx wrench, install the 4 screws and seatback assem-
bly.
Torx wrench: T40 (Part No.09042–00020 or locally
manufactured tool)
Torque: 25 N·m (255 kgf·cm, 18 ft·lbf)
3. INSTALL THESE PARTS TO FRONT SEAT ASSEMBLY
(a) Install the 2 headrest supports.
(b) Install the headrest.
(c) Install the lumber support adjusting knob.
(d) Install the front seat inner shield.
4. INSTALL FRONT SEAT
(a) Mount the seat to the vehicle.
(b) Connect the side airbag connector.
(c) Install the outer bolt and inner bolt on the front side after
sliding the seat to the rearmost position.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(d) Tighten the bolts on the rear side temporarily, tighten
them completely starting from the bolt on the inner side.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(e) Install the front seat belt lap outer anchor.
Torque: 42 N·m (430 kgf·cm, 31 ft·lbf)
(f) Install the front seat cushion outer shield and reclining ad-
juster knob.
(g) Install the 2 seat track covers.

RS0IR–01
H11612
Roof Headlining
Front Pillar GarnishCenter Pillar Upper Garnish
Center Pillar Lower Garnish Front Seat Outer Belt Assist Grip
Front Door Operating Trim
Front Door Scuff Plate
Rear Door Scuff Plate Rear Door Operating Trim
Map Light Sun Visor
Pillar Garnish Cover
H11611
Sedan Model Liftback Model Wagon Model
Roof Side
Inner Garnish
Side Seatback
Rear Seat CushionDeck Trim
Side Board
Rear Floor
Carpet Deck Side Trim
Cover and Panel
Tonneau
Cover
Rear Floor
Finish Plate Rear Seat
Outer Belt
Roof Side
Inner Garnish
Side Seatback
Roof Side
Inner Garnish
Rear Seatback
Assembly
Rear Side
Seatback
Room
Partition
Net
N·m (kgf·cm, ft·lbf): Specified torque
42 (430, 31)
21 (214, 15)
21 (214, 15)
21 (214, 15)
RS–20
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
CURTAIN SHIELD AIRBAG ASSEMBLY
COMPONENTS

H11621
Instrument Panel
Column CoverNo.1 Register
Steering Wheel Combination Meter
Steering Wheel PadHeater Control Assembly
Cluster Finish Panel
Glove Compartment DoorFront Ash Receptacle
Lower Finish Panel
Rear Console Box No.1 Under Cover
Shift Knob
Parking Brake Hole Cover Combination Switch
Center Cluster Finish Panel
78 (790, 58)
N·m (kgf·cm, ft·lbf) : Specified torque
Cowl Side Panel
18 (184, 13)
Cover
Cover
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS–21

H11619
LH Curtain Shield Airbag AssemblyRH Curtain Shield Airbag Assembly
Curtain Shield Airbag ConnectorGrommet Grommet GrommetCurtain Shield Airbag Connector
9.8 (100, 87 in.·lbf)
: Specified torqueN·m (kgf·cm, ft·lbf)
9.8 (100, 87 in.·lbf)
5 (51, 44 in.·lbf)
H11620
Curtain Shield Airbag
(Deployment Section)
Inflater
RS–22
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY