1999 TOYOTA AVENSIS Supplement

SA109–02
F08959
1CD–FTV Engine
Tie Rod End
ABS Speed Sensor
Cotter Pin
Lock Cap

Non–reusable part
N·m (kgf·cm, ft·lbf) : Specified torqueLH Drive Shaft
Snap Ring

Cotter Pin
Center Bearing Bracket
64 (650, 47)
49 (500, 36)
8.0 (82, 71 in.·lbf)
216 (2,200, 159)
RH Drive Shaft
127 (1,300, 94)
Lower Suspension Arm
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA–1
FRONT DRIVE SHAFT
COMPONENTS

F08949
Non–reusable part
Dynamic Damper

Dust Cover
Snap Ring Outboard Joint Shaft

Boot

Boot
Tripod
RH Inboard Joint Shaft
Snap Ring
Bearing CaseStraight Pin
Inboard Joint Shaft

Dust Cover LH
Boot ClampBearing

Snap Ring 1CD–FTV Engine

Dynamic Damper Clamp

Boot Clamp

Boot Clamp

Boot Clamp SA–2
– SUSPENSION AND AXLEFRONT DRIVE SHAFT

SA10A–02
FA1535
SST
F02688
F02721
F02724
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA–3
REMOVAL
NOTICE:
The hub bearing could be damaged if it is subjected
to the vehicle weight, such as when moving the ve-
hicle with the drive shaft removed.
Therefore, if it is absolutely necessary to place the ve-
hicle weight on the hub bearing, first support it with
the SST.
SST 09608–16042 (09608–02021, 09608–02041)
w/ ABS:
After disconnecting the drive shaft from the axle hub,
work carefully so as not to damage the ABS speed
sensor rotor serration on the drive shaft.
1. REMOVE FRONT WHEEL
2. DRAIN OUT GEAR OIL
3. w/ ABS:
REMOVE BOLT AND ABS SPEED SENSOR
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) While applying the brakes, remove the nut.
5. DISCONNECT TIE ROD END FROM STEERING
KNUCKLE (See Pub. No. RM599E on page SA–11)
6. DISCONNECT LOWER BALL JOINT FROM LOWER
SUSPENSION ARM (See Pub. No. RM599E on page
SA–11)
7. DISCONNECT DRIVE SHAFT FROM AXLE HUB
(a) Using a plastic hammer, disconnect the drive shaft from
the axle hub.
NOTICE:
Cover the drive shaft boot and ABS speed sensor rotor with
cloth to protect it from being damaged.
(b) Push the front axle hub toward the outside of the vehicle
to separate the drive shaft from the axle hub.
8. REMOVE DRIVE SHAFTS
(a) RH drive shaft:
Remove the 2 bolts and pull out the drive shaft together
with the center bearing bracket.

F02725
SST
SST
SA–4
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
(b) LH drive shaft:
(1) Using SST, remove the drive shaft.
SST 09520–01010, 09520–24010 (09520–32040)
(2) Using a screwdriver, remove the snap ring.

SA10B–02
N00191
FA1615
Matchmarks
SA1443
Matchmarks
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA–5
DISASSEMBLY
1. CHECK DRIVE SHAFT
(a) Check to see that there is no obvious play in the outboard
joint.
(b) Check to see that the inboard joint slides smoothly in the
thrust direction.
(c) Check to see that there is no obvious play in the radial
direction of the inboard joint.
(d) Check the boots for damage.
2. REMOVE INBOARD AND OUTBOARD JOINT BOOT
CLAMPS
Using a side cutter, cut the 4 boots clamps and remove them.
3. REMOVE INBOARD JOINT SHAFT
(a) Place matchmarks on the tripod, inboard and outboard
joint shafts.
NOTICE:
Do not punch the marks.
(b) Remove the inboard joint shaft from the outboard joint
shaft.
4. REMOVE TRIPOD
(a) Using a snap ring expander, remove the snap ring.
(b) Place matchmarks on the outboard joint shaft and tripod.
NOTICE:
Do not punch the marks.
(c) Using a brass bar and hammer, remove the tripod from
the drive shaft.
NOTICE:
Do not tap the roller.
5. REMOVE INBOARD JOINT BOOT
6. RH drive shaft:
REMOVE DYNAMIC DAMPER
(a) Using a side cutter, cut the dynamic damper clamp and re-
move it.
(b) Remove the dynamic damper.
7. REMOVE OUTBOARD JOINT BOOT
NOTICE:
Do not disassemble the outboard joint.

R09716
SST
SA1446
Z18045
Z18046
SST
SA1451
SA–6
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
8. REMOVE DUST COVER
(a) LH drive shaft:
Using SST and a press, remove the dust cover from the
inboard joint shaft.
SST 09950–00020
(b) RH drive shaft:
Using a press, remove the dust cover from the inboard
joint shaft.
9. RH drive shaft:
DISASSEMBLE INBOARD JOINT SHAFT
(a) Using a screwdriver, remove the snap ring.
(b) Using a press, remove the bearing case.
(c) Using a pin punch and hammer, remove the straight pin
from the bearing case.
(d) Using SST and a press, remove the dust cover.
SST 09950–00020
(e) Using a snap ring expander, remove the snap ring.
(f) Using a press, remove the bearing.

SA10C–02
SA1453
W00880
SST
SA1456
SST
FA1971
SST
SA1459
– SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA–7
REASSEMBLY
1. RH drive shaft:
ASSEMBLE INBOARD JOINT SHAFT
(a) Using a pin punch and hammer, install the straight pin into
the bearing case.
(b) Using SST and a press, install a new bearing into the
bearing case.
SST 09950–60020 (09951–00720), 09950–70010
(09951–07150)
(c) Using a screwdriver, install a new snap ring.
(d) Using SST and a press, install the bearing case assembly
to the inboard joint shaft.
SST 09710–30021 (09710–03121)
(e) Using a snap ring expander, install a new snap ring.
(f) Using SST, an extension bar and press, install a new dust
cover.
SST 09316–60011 (09316–00041)
2. INSTALL NEW DUST COVER
(a) LH drive shaft:
Using a press, install a new dust cover.