Page 3 of 349
INTRODUCTION
PREPARATION
SERVICE SPECIFICATIONS
DIAGNOSTICS
E251 MANUAL TRANSAXLE
SUSPENSION AND AXLE
BRAKE
STEERING
SUPPLEMENTAL RESTRAINT SYSTEM
BODY ELECTRICAL
BODY
AIR CONDITIONING
ALPHABETICAL INDEX
Page 43 of 349
PREPARATION
MANUAL TRANSAXLE (E251) PP–1. . . . . . . . . . . . .
SUSPENSION AND AXLE PP–6. . . . . . . . . . . . . . . .
BRAKE PP–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING PP–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM PP–16. . .
BODY ELECTRICAL PP–19. . . . . . . . . . . . . . . . . . . . .
BODY PP–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING PP–22. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.
Page 66 of 349
PP285–01
PP–22
– PREPARATIONAIR CONDITIONING
AIR CONDITIONING
SST (Special Service Tools)
07110–58060Air Conditioner Service Tool Set
(07117–58060)Refrigerant Drain Service Valve
(07117–58070)T–Joint
(07117–58080)Quick Disconnect AdapterHigh pressure side
(07117–58090)Quick Disconnect AdapterLow pressure side
(07117–88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117–88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117–88080)Refrigerant Charging HoseUtility
(Color: Green)
Page 67 of 349
PP286–01
– PREPARATIONAIR CONDITIONING
PP–23
RECOMMENDED TOOLS
09216–00021Belt Tension Gauge .
09216–00030Belt Tension Gauge Cable .
Page 68 of 349
PP095–04
PP–24
– PREPARATIONAIR CONDITIONING
EQUIPMENT
Ohmmeter
Torque wrench
Hexagon wrenchExpansion valve, Combustion type power heater
Page 69 of 349
SERVICE SPECIFICATIONS
STANDARD BOLT SS–1. . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251) SS–4. . . . . . . . . . . . .
SUSPENSION AND AXLE SS–9. . . . . . . . . . . . . . . .
BRAKE SS–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SS–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM SS–15. . .
BODY ELECTRICAL SS–16. . . . . . . . . . . . . . . . . . . . .
BODY SS–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING SS–19. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.
Page 89 of 349
SS038–05
– SERVICE SPECIFICATIONSAIR CONDITIONING
SS–19
AIR CONDITIONING
SERVICE DATA
Refrigerant volume450 50 g (15.87
Drive belt deflection (apply load of 9.8N)–
1CD–FTV New belt11.0 – 13.0 mm (0.43 – 0.51 in.)
Used belt15.0 –18.0 mm (0.59 – 0.71 in.)
Drive belt tension–
1CD–FTV New belt520 – 755 N (53 – 77 kgf)
Used belt196 – 392 N (20 – 40 kgf)
Page 90 of 349
SS050–04
SS–20
– SERVICE SPECIFICATIONSAIR CONDITIONING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor bracket2525018
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Pressure plate x Compressor13.21359