1996 HONDA CIVIC Workshop Manual

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Page 209 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual Pistons and Crankshaft Removal 1. Remove the oil pan assembly. 2. Remove the right side cover. 816A2 engine D16Y5, Dl6Y7, D16Y8 ongines RIGHT SIDE 7-12 \ 3. Remove the oil screen. 4. R€move the oil$

Page 210 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 6. Remove the bolts and the bearing caps.
CAUTION: To prevenl warpago unscrow lhe bolts
in s€quence 1/3 turn at a tims, r€paat the soquence
until all bolts ar€ loo3ened.
MAIN BEARING CAP BOLTS L

Page 211 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Crankshaft
Inspection
. Clean the crankshaft oil passages with pipe cleaners
or a suitable brush.
. Check the keyway and threads.
Alignment
. Measure runout on all main journals to make
sure the crank

Page 212 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Pistons
Inspection
1.Check the piston for distortion or cracks,
NOTE: lf a cylinder is bored. an oversized piston
must be used.
Measure the piston diameter at a distance A from
bottom of the skirt.
81

Page 213 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Cylinder Block
Inspection
LMeasure wear and taper in directions X and y at threelevels in each cvlinder as shown.
Cylinder Boro Size
816A2 engine:
Standard (Newl: 81.00 - 81.02 mm
{3.1t|:l - 3.190 in

Page 214 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Cylinder BlockPiston Pins
Bore Honing
1.Measure cylinder bores as shown on page 7-16. lf the
block is to be reused, hone the cylinders and remea-
sure the bores.
Hone cylinder bores with honing oil 8n

Page 215 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Connecting RodsPiston Pins
Selection
Each rod falls into one of four tolerance ranges {from O to+ 0.024 mm (0 to + 0.0009 in), in 0.006 mm (0.0002 in)increments) depending on the size of its big end b

Page 216 of 2189

HONDA CIVIC 1996 6.G Workshop Manual lnspection
1.
Oversize:
Oversize:
NOTE; All replacement piston pins are overslze.
2. Zero the dial indicator to the piston pin diameter
Measure the diameter of the piston pin.
Piston Pin Diametel:
B1

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