1996 HONDA CIVIC Workshop Manual

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Page 665 of 2189

HONDA CIVIC 1996 6.G Workshop Manual t
7. lf the clearance is not within the standard, select a
new 80 mm shim from the following table.
Standard: 0 - 0.10 mm (0 - 0.004 inl
80 mm Shim
Part NumberThickn6ss
41441 - PL3 - 8001.0 mm (0.039

Page 666 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual Clutch Housing Bearing Replacement Mainshaft: L Remove the ball bearing using the special tools asshown. 3/81_ 16 SLIDE HAMMER{commercially available) ADJUSTAELE BEARINGPULLER, 25 - 40 mm07736 - A0100$

Page 667 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Countershaft:
1. Bend the tab on the lock washer down, then remove
the bolt and bearing retainer plate.
BEARING RETAINER PLATE
cLutcH tlouslNG
Remove the needle bearing using the special tools
as show

Page 668 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Mainshaft Thrust Clearance
Adjustment
1. Remove the 72 mm thrust shim and oil guide platefrom the transmission housing.
4.
TFANSMISSIONHOUSING
72 mm THRUST SH|M
TRAt{SMtSStONHOUSINGOIL GUIOE PLATE
lns

Page 669 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 72 mm Thrust Shim
t
Part NumberThickness
23931 - P21 0000.60 mm {0.0236 in}
23932-P21 -0000.63 mm 10.0248 in)
c23933 P21 - 0000.66 mm (0.0260 in)
D23934 - P21 0000.69 mm (0.0272 in)
E2393s-P21-0000.72

72 mm Thrust Shim
t
Part NumberThickness
23931 - P21 0000.60 mm {0.0236 in}
23932-P21 -0000.63 mm 10.0248 in)
c23933 P21 - 0000.66 mm (0.0260 in)
D23934 - P21 0000.69 mm (0.0272 in)
E2393s-P21-0000.72 mm (0.0283 in)
F23936-P21 -0000.75 mm (0.0295 in)
G23937 -P21-O000.78 mm (0.0307 in)
23938-P21 -0000.81 mm (0.0319 in)
23939-P21 -0000.84 mm (0.0331 in)
J23940-P21 -0000.87 mm (0.0343 in)
K23941 P21 - 0000.90 mm (0.0354 ini
L23942 - P21 0000.93 mm (0.0366 in)
23943-P21 -0000.96 mm 10.0378 in)
N23944 - P21 -0000.99 mm (0.0390 in)
o23945 - P21 0001.02 mm (0.0402 in)
P23946 - P21 0001.05 mm (0.0413 in)
o23947 - P2l 0001.08 mm (0.0425 in)
R23948-P21 -0001.'1 'l mm (0.0437 in)
S23949 - P21 0001.14 mm (0.0449 in)
T23950 - P21 0001.17 mm (0.0461 in)
23951 - P21 -0001.20 mm (0.0472 in)
23952 - P21 -0001.23 mm (0.0484 in)
23953-P21 -0001.26 mm (0.0496 in)
X23954-P21 -0001.29 mm (0.0508 in)
23955 - P21 -0001.32 mm (0.0520 in)
z23956-P21 -0001.35 mm (0.0531 in)
23957-P21 -0001.38 mm 10.0543 in)
AB23958 - P21 -0001.41 mm (0.0555 in)
AC23959 P21 - 0001.44 mm {0.0567 in)
23960 - P21 0001.47 mm (0.0579 in)
AE23961 - P21 -0001.50 mm {0.0591 in)
23962 P21 - 0001.53 mm {0.0602 in)
AG23963-P21 -0001.56 mm (0.0611in)
AH23964-P21 -0001.59 mm {0.0626 in)
23965-P21 -000'1.62 mm {0.0638 in)
23965-P21 - 0001.65 mm (0.0650 in)
AK23967-P21 -0001.68 mm {0.0661 in)
23968 - P21 -0001.71 mm 10.0673 in)
23969 P21 - 0001.74 mm {0.0685 in)
AN23970-P21 -0001.77 mm {0.0697 in)
AO23971 - P21 -0001.80 mm (0.0709 in)
7. lnstallthe thrust shim selected and oil guide plate in
the transmission housing.
72 mm THRUSTOIL GUIDE PLATE
TRANSMISSIONHOUSING
8. Install the spring washer and washer on the ball
beaflng.
NOTE:
. Clean the spring washer, washer and thrust shim
throughly before installation.
. Install the spring washer, washer and thrust
shim properlY.
-WASH€R-<]>-.-'
x -sPRtNG WASHER
-.-sK((9r'
lnstallthe mainshaft in the clutch housing.
Place the transmission housing over the mainshaft
and onto the clutch housing.
Tighten the clutch and transmission housings with
several 8 mm bolts.
NOTE: lt is not necessary to use sealing agent
between the housings.
8 x 1.25 mm
27 N.m (2.8 kgf.m. 20 lbf'ft)
Tap the mainshaft with a plastic hammer.
(cont'd)
9.
10.
'I l.
12.
13-89

Page 670 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Mainshaft Thrust Clearance
Adjustment (contd)
13. Check the thrust clearance in the manner describedoetow.
CAUTION: Measuremenl should be made at roomtempetature.
a. Slide the mainshaft base over the

Page 671 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
ReassemblY
1. Install the new oil seal
2. Set the change Piece.
3. Install the shift rod
4. Install the steel ball the spring, and the set screw
5. Install the spring washer and change

Page 672 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
Reassembly (contd)
11. Installthe change holder assembly.
6x1.0mm15 N.m {1.5 kgf.m,
12 N.m {1.2 kgf.m,9lbtftlCHANGE HOLDERASSEMBLY
Install the shift piece and the interlock. then install

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