1996 HONDA CIVIC Workshop Manual

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Page 1105 of 2189

HONDA CIVIC 1996 6.G Workshop Manual )
Disassembly
t)
Steering Rack DisassemblY
NOTE:
r Before disassemble the gearbox, wash it off with sol
vent and a brush.
. Do not dip seals and O-rings in solvent.
1. Remove the steering gearbox (see

Page 1106 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Disassembly (contd)
8. Remove cylinder lines A and B from the gearbox.
CYLINDER LINE gCYLINOCR LINE A
Drain the fluid from the cylinder fittings by slowly
moving the steering rack ba

Page 1107 of 2189

HONDA CIVIC 1996 6.G Workshop Manual t
t5.
16.
14. Assemble a 12 x 1.25 mm flange nut onto a 12 x 175
mm grade 10 flange bolt as shown.
NOTE: Wrap the tlange portion of the bolt with
vinyl tape to protect the cylinder.
12,mm FLANGE
BOLT1

t
t5.
16.
14. Assemble a 12 x 1.25 mm flange nut onto a 12 x 175
mm grade 10 flange bolt as shown.
NOTE: Wrap the tlange portion of the bolt with
vinyl tape to protect the cylinder.
12,mm FLANGE
BOLT12 mm FLANGE NUTVINYL TAPG {p/N 90i77 - SLo - 000}
Install the flange bolt into the end of the steering
rack until it bottoms in the hole, then back the
flange bolt out 'll4 turn. Hold the flange bolt, and
tighten the flange nut against the rack by hand.
Install the bearing separator on the gearbox housing
a5 snown.
FLANGE BOLT
BEARING SEPARATOR0 - 1112" I
lCommercially availablo)
STEERING RACK
CYLINDER END SEAL
Set the gearbox in a press so the gear housing point
upward, then press the cylinder end seal and steer-
ing rack out of the gearbox
NOTE: Hold the steering rack to keep it from falling
when pressed clear.
CAUTION:
. Be carsful not damage to inn6l surface ot the
cylinder housing with the flange bolt.
. Do not place your lingers under th€ ste€ring
rack.
t./
17.
12 x 175 mm Ptess
1.,
the spe-
srcle.
securely
Replace. J__--'- ,----)t'| ,-----'" ,-,-'-'| fiN ----'
| .Wl'----
I
t
-'4a
| ^--.'--4
A ooY----- \
Q) * srerhtnc nact
20. lnsert a 24" long,3E" drive extension and
cial tool into the cylinder from the gearbox
NOTE: Make sure that the special tool is
positioned on the backup ring edges'
18, Remove the 12 mm bolt and nut from the steering
rack,
19. Remove the cylinder end seal from the steering
racK.
CYLINDER HOUSING
CAUTION: Be caroful not damago to inner surfaco
of the cylinder housing with the specisl tool'
21. Set the gearbox in a press, then press out the cYlin-
der end seal and backup ring from the gearbox,
GAUTION:
. Keep the tool sttaight to avoid damaging the cylin'
der wall. Check th€ tool angls, and corr€st it if nec-
€ssary, whon rsmoving the cylinder snd seal.
. Uss a pross to removs tho cylinder end seal. Do
not try to removo ths seal by striking the tool h
will br€ak the backup ring. and the cylinder snd
s€al will lemain in tho gearbox.
BACKUP RING
CYLINDER END SEAL
CYLINDER END SEALREMOVER ATTACHMENT07NAD - SR3020A
(cont'd)
17-51
Pross

Page 1108 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Disassembly (contdl
22. Carelully pry the piston seal ring and O-ring off theprslon rack.
CAUTION| Be caletul not to damage the inside ofseal ring groove and piston edges when removi

Page 1109 of 2189

HONDA CIVIC 1996 6.G Workshop Manual I
l./
26. Check for wear. burrs and other damage to the
edges of the grooves in the sleeve
NOTE: The pinion shaft and sleeve are a precision
matched set lf either the pinion shaft or sleeve
must be r

Page 1110 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Disassembly (contd)
30. Bemove the valve oil seal and backup ring {96 -97
models) or wave washer (98 -00 models) from theoinion shaft.
NOTE:
. Inspect the ball bearing by rotatin

Page 1111 of 2189

HONDA CIVIC 1996 6.G Workshop Manual )Reassembly
NOTE:
. clean the disassembled parts wrth a solvent, and dry them with compressed air. Do not dip the rubber parts in a sol-
vent.
. Always replace the O-rings and rubber seals with new on

Page 1112 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Reassembly (contd)
Valve Body Unit Reassembly
1. Apply vinyl tape to the stepped portion of the pin-
ion shaft, and coat the surface of the vinyl taoe with
the power steering fluid.

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