1996 HONDA CIVIC Workshop Manual

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Page 1257 of 2189

HONDA CIVIC 1996 6.G Workshop Manual b
Rear Window l3Dl:
SPACER,
I
| ,o"r.".". o
{ff**YPe
bodside)
FASTENER,4(Self-adhesive-type, glass side)
RUBBER DAM,2
tIISEAL A, 1
=@
SEAL B, 2
e
Ouarter Glass:
3D:
OUARTER GLASSRemoval, page 20-4

Page 1258 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Windshield
Removal
CAUTION:
. Put on gloves to plotest your h8nds.
. Use seat covers to avoid damaging any surfaces.
1. To remove the windshield, first remove the:. Rearview mirror (see page 20-25)
.

Page 1259 of 2189

HONDA CIVIC 1996 6.G Workshop Manual tInstallation
Using a knife, scrape the old adhesive smooth to a
thickness of about 2 mm (0.08 in.) on the bonding
surface around the entire windshield opening flange.
NOTE:
. Do not scrape down to th

Page 1260 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Windshield
Installation (contd)
Installthe glass brackets and fasteners as shown.
NOTE: The numbers after the part names show thequantities of the oarts used.
GLASS BRACKETS, 2
Set the windshield on

Page 1261 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 3
11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that com

3
11.Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that come with the adhe-
stve.
Before filling a cartridge. cut the end of the nozzle
as shown.
Cut nozzle end
tu
10 mm 10.39 in.)
7 mm (0.27 in.l
13. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the windshield as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
12 mm (0.47 in.)
l_Z oo*.t,ut
8 mm 10.31 in.l
UPPERRUBBERDAM
Make a slightly thickerbead at each corner.
5mm(0.2 in )='+
A\uloto^o. -.\
/wWINDSHIELD
LOWEBRUBBERDAM
lmm10.04 in.l
FASTENER
LOWERRUBBERDAM
)
MOLDING
WINDSHIELD
20-31
15.
16.
14. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTE: Do not open or close the doors until adhesive
ri vI Y ALTGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened
with alcohol.
Let the adhesive dry for at least one hour, then spray
water over the windshield and check for leaks. Mark
the leaking areas, let the windshield dry, then seal
with sealant.
NOTE:
. Let the car stand for at least four hours after wind-
shield installation. lf the car has to be used within
the first four hours, it must be driven slowly.
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl',.
. Advise the customer not to do the following things
for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excessively (such as when
going in and out of driveways at an angle or
driving over rough, uneven roads).
't7.

Page 1262 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Rear Window
Removal
2DllDl
CAUTION:
. Put on gloves to protect your hands.
. Uso ssat covers to avoid damaging any surlaces,. Do not damage thg roar window dofogggr grid linss,
window antenna grid lin

Page 1263 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Ilnstallation
Using a knife, scrape the old adhesive smooth to a
thickness of about 2 mm (0.08 in.) on the bonding
surface around the entire rear window opening
flange.
NOTE:
. Do not scrape down to t

Page 1264 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual Rear Window Installation (contdl 6. Glue the fasteners to the body as shown. Fastener locations, 4 FASTENER \-.*l-E4,7-- ,.-- 7),/l 4Yl 7. F-L NGENY:,// Set the rear window, then center it in the ope$

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