1996 HONDA CIVIC Workshop Manual

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Page 1017 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 26. Install the thrust washer, the thrust needle bearing
and the thrust washer on the carrier assembly
SNAP RING
THRUST SHIM,
25x31 mm
Selective Pan
21.
24.
RING GEAR
THRUST NEEDLETHRUST WASHERS
EEA

26. Install the thrust washer, the thrust needle bearing'
and the thrust washer on the carrier assembly'
SNAP RING
THRUST SHIM,
25x31 mm
Selective Pan
21.
24.
RING GEAR
THRUST NEEDLETHRUST WASHERS
EEARING
CARRIERASSEMBLY
lnstallthe ring gear and the 25 x 31 mm thrust shim,
then installthe snaP rrng.
Verify that the outside diameter of the snap ring is
correct,
Maximum 30.7 mm (1.21 in)
SNAP RING
Measure the clearance between the 25 x 31 mm
thrust shim and the snaP rlng.
STANDARD: O.O5 - 0.11 mm (0.0020 - 0.00'8 in)
NOTE: Take measurements in at least three places'
and use the average as the actual clearance
29.
,**r#*,".
'- t )
RING GEAR
14-341
30.
31.
lf the clearance is out of tolerance, remove the 25 x
31 mm thrust shim and measure its thickness'
Select and install a new 25 x 31 mm thrust shim.
then recheck.
THRUST SHIM, 25 x 31 mm
snap nng.RING
After replacing the 25 x 31 mm thrust shim, make
sure that the clearance is within tolerance and the
snap ring outside diameter is correct'
Install the disc spring in the direction shown'
Starting with a reverse brake plate, alternately
install the reverse brake plates and discs lnstall
selected reverse brake end plate, then install the
32.
33.
34.
REVERSEEND PLATE
BRAKE
Dtscs
SPRINGlnstall in this direction.
(cont'd)
REVERSEPI-ATES
No.Part Numb.lThickne*3
90451 - P4V - 0001.05 mm (0.041 in)
B90452-P4V-0001.12 mm (0.044 in)
c90453-P4V-000'1.19 mm (0.047 in)
D90454 - P4V - 000'l.26 mm (0.050 in)
90455-P4V-0001.33 mm (0.052 in)
F90456-P4V-0001.40 mm (0.055 in)
904s7-P4V-0001.47 mm (0.058 in)
90458-P4V-0001.54 mm (0.06'l in)
90459-P4V-000'1.61 mm (0.063 in)
J90460-P4V-0001.68 mm (0.066 inl
K90461-P4V-0001.75 mm (0.069 in)
90462-P4V-0001.82 mm (0.072 in)
M904a0-P4V-0001.085 mm (0.0427 in)
N90481-P4V-0001.155 mm (0.0454 in)
o901a2-P4V-0001.225 mm (0.0482 in)
90483-P4V-0001.295 mm (0.0510 in)
o90484-P4V-0001.365 mm (0.0537 in)
R904a5-P4V-0001.435 mm (0.0565 in)
90486-P4V-0001.5O5 mm (0,0593 in)
T90487-P4V-0001.575 mm (0.0620 in)
90488-P4V-00{)1.645 mm {0.0648 in)
90489-P4V-0001.715 mm (0.0675 in)
90490-P4V-0001.785 mm (0.0703 in)

Page 1018 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual Transmission Reassembly (contd) 35. Verify that the snap ring end gap is correct. Minimum 18 mm (0.71 in) ,/\, ."or**ol!/ Install the manual valve body lines A and B wkhnew O-rings on the manual val$

Page 1019 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 44. Push the handle of the special tool, then tighten the
nut to seal the secondary drive gear assembly on
the driven pulleY shaft securelY.
STAAT CLUTCH IiISTALIIR07TAE - PaV0130
OF
46.
SHAFTHA{DI,

Page 1020 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
Reassembly (contd)
53. Verify that the outside diameter of the snap ring iscorrect.
Maximum 26.3 mm (1.04 in)
54.
SNAP RING
Measure the clearance between the 22 x 28 mmthrust shim and th

Page 1021 of 2189

HONDA CIVIC 1996 6.G Workshop Manual l.
60. Install the ditferential assembly
61. Installthe ATF passage line assembly with new O-rings (one boltl
62. Install thethreedowel pinsand new flywheel housing gasket on the transmission housing

Page 1022 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
Reassembly (contdl
65 lnstall the solenoid harness connector with a new O-ring (one bolt), then install the lower valve body assembly withthree dowel pins (eight bolts).
66. Install the

Page 1023 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Flywheel/Drive Plate
DRIVE PLATE
/,1vl
a
o0
a9
WASHERInstall in this direction.
FLYWHEELlnspect the teeth of the ring gear for excessive wear
../
.t
12 x 1.0 mm74 N.m (7.5 kgf.m, 54lbfft)
Torque in a

Page 1024 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
Installation
Flush the ATF cooler as described on pages 14-352and 14-353.
Remove the used grease in the flywheel hub caDand flywheel splines.
Fill the inside of the flywheel hub cap, and

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