1996 HONDA CIVIC Workshop Manual

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Page 849 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 9. lnstall the new oil seal flush with the transmission
housjng using the special tools as shown
DRIVER077i(} - 0010000
PILOT.26x30mm07JAO - PH80200
DRIVER ATTACHMENT, 68 mm
079i17-6110501
10. lnstall

Page 850 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal Replacement
1.Remove the mainshaft bearing and oil seal using
the special tools as shown.
3/8"16 SLIOE HAMMER
ADJUSTAELE BEARINGPULLER, 25

Page 851 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Countershaft Bearing Replacement
1. Remove the countershaft bearing using the special
tools as snown.
3,/8.16 SLIDE HAMMER{Commerciallv available)
AOJUSTABLEBEARINGPULLER,25-{Omm07736 - A0�1000A
2.

Page 852 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission Housing Bearings
L
Mainshaft/Countershaft Bearings Replacement
To remove the mainshaft and countershaft bearings
from the transmission housing, expand each snap
ring with snap ring pliers

Page 853 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Reverse ldler GearPark Stop
lnstallation
1, lnstall the reverse idler gear.
Install the reverse idler gear shaft holder and needle
bearing into the transmission housing, then tighten
the bolts.
6 x 1.

Page 854 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Transmission
Reasembly
NOTE;
. Coat all parts with ATF.. Beplace the following parts:- O-rings- Lock washers- Gaskets- Mainshaft and countershaft locknuts and conical spring washers- Sealing washers
T

Page 855 of 2189

HONDA CIVIC 1996 6.G Workshop Manual 1.Install the ATF magnet and suction pipe collar in the
torque converter housing. if necessary.
lnstall the main seDarator plate and the two dowel
pins on the torque converter housang.
Install the ATF

1.Install the ATF magnet and suction pipe collar in the
torque converter housing. if necessary.
lnstall the main seDarator plate and the two dowel
pins on the torque converter housang.
Install the ATF pump drive gear, ATF pump driven
gear and ATF pump driven gear shaft on the torque
converter housing.
NOTE; Install the ATF pump driven gear with its
grooved and chamfered side tacing down.
ATF PUMP
ATF PUMP DRIVENGEAR SHAFT
ATF PUMPDRIVEN GEAR
Grooved and chamferedside taces separalorplate.MAIN SEPARATORPLATE
4.Loosely install the main valve body with five bolts.
Make sure the ATF pump drive gear rotates smoothly
in the normal operating direction and the ATF pump
driven gear shaft moves smoothly in the axial and
normal operating directions.
Install the secondary valve body, separator plate
and two dowel pins on the main valve body.
NOTE: Do not installthe bolts.
6. Install the control shaft in the housing with the con-
trol shaft and manual valve together.
7. lnstall the detent arm and arm shaft in the main
valve body, then hook the detent arm spring to the
detent arm,
SERVO SEPARATOR PLATE
DETENT
MANUAL VALVE
DETENT ARM SPRING
15.
14-177
a
10.
11.
Install the servo body and separator plate on the
secondary valve body ('95 - 98 models: seven bolts.'99 - 00 models: eight boltsl.
For '96 - 98 models: Install the servo detent base
and the ATF strainer (two boltsl.
For'99 - 00 models: Install the ATF strainer (one
bolt).
Tighten the five bolts on the main valve body to 12
N.m ('1.2 kgf.m,8.7 lbf.ft).
Make sure the ATF pump drive gear and ATF pump
driven gear shaft move smoothlY'
lf the ATF pump drive gsar and ATF pump driven
gear shaft do not move freely, loosen ths five bolts
on the main valve body, and disassemble the valve
bodies.
Realign the ATF pump driven gear shaft and reassem-
ble the valve bodies, then retighten the bolts to the
specified torque,
CAUTION: Fsilule to align tho ATF pump driven
goar shaft corr.ctly will rscuh in a s€ized ATF pump
drive goar or ATF pump d ven gear shaft.
Install the stator shaft and stop shaft.
Install the bolts and the shaft stop on the secondary
valve body, then tighten the bolts (three boltsl.
Install the torque converter check valve, cooler relief
valve and valve springs in the regulator valve body.
then install the regulator valve body on the main
valve bodv (one bolt).
Install the lock-up valve body on the regulator valve
bodv (seven bolts).
Install the ATF feed pipes in the main valve bodY,
the three ATF feed pipes in the secondary valve and
the four ATF feed pipes in the servo body. (cont'dl
12.
't 3.
14.
PUMP

Page 856 of 2189

$HONDA CIVIC 1996 6.G Workshop Manual Transmission _\,]ffil Reassembly (contd) TRANSMISSIONHANGER MAINSHAFTSUB.ASSEMBLY * Ufln $*U ./ TRANSMISSION HOUSINGMOUNTING BOLTS10 x 1.25 mm4{ N.m {4.5 kg{.m,33 lbI.ft) TRANSMISSION HOUSING REVER$

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