1996 HONDA CIVIC Workshop Manual

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Page 601 of 2189

HONDA CIVIC 1996 6.G Workshop Manual I)t Clearance Inspection NOTE: lf replacement is required, always replace the synchro sleeve and hub as a set. 1. Measure the clearance between the countershaft and lst gear. Standard: 0.03 - 0.10 mm

Page 602 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Countershaft Assembly Disassembly CAUTION: Remove the gears using a press and steelblocks as shown. Use of a iaw-type puller can damagethe gear teeth. 1. Securely clamp the countershaft assembly in a

Page 603 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Inspection 1.surfaces lor countershaftInspect the gear surfaces and bearang wear and damage, then measure tne at points A, B, and C. Standard: A: 30.000 - 30.015 mm (1.1811- 1.1817 inl B: 35.984 - 36.

Page 604 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Countershaft Assembly Reassembly (contd) 4. Suppon the countershaft on a steel block as shownand install 3rd gear using the special tools and apress. PRESS 35 mm l.o.07746-0030400 5. Install 4th gear

Page 605 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Shift Fork AssemblY lndex I I erio, ,o reassembling, clean all the parts in solvent, dry them, and apply lubricant to any contact parts 3RD/4TH SHIFT FORK 5THi REVERSESHIFT FORK 5TH/REVERSESHIFT PIEC

Page 606 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Shift Fork Assembly Clearance Inspection NOTE: The synchro sleeve and the synchro hub shouldbe replaced as a set. l. Measure the clearance between each shift fork andits matching synchro sleeve. Stand

Page 607 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Synchro Sleeve, Synchro Hub MBS Shift Piece InsPection 1. Measure the width of the MBS shift piece. Standard; 6.9 - 7.1 mm 10 272 - 0.280 inl Service Limit: 6.8 mm {0.268 inl lf the width of the MBS s

Page 608 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Synchro Ring, Gear Inspection 1. Inspect the synchro ring and gear. A: Inspect the inside of the synchro ring for wear. B: Inspect the synchro sleeve teeth and matching teeth on the synchro ring for w
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