1996 CHRYSLER VOYAGER Service Manual

fuel type boot start stop button tailgate belt reset infotainment system

Page 1785 of 1938

CHRYSLER VOYAGER 1996 Service Manual REAR HVAC LOUVER AND BEZEL
REMOVAL
(1) Using a trim stick (C-4755), pry edge of louver
from bezel.
(2) Remove HVAC louver from bezel.
(3) Using a trim stick, pry lower edge of HVAC
bezel away from hea

REAR HVAC LOUVER AND BEZEL
REMOVAL
(1) Using a trim stick (C-4755), pry edge of louver
from bezel.
(2) Remove HVAC louver from bezel.
(3) Using a trim stick, pry lower edge of HVAC
bezel away from headlining (Fig. 78).
(4) Remove louver from vehicle.
INSTALLATION
(1) Place bezel in position in HVAC duct opening.
(2) Push inward on bezel until clips snap in place.
Verify that all four clips have been engaged to the
bezel and that the bezel is flush to the headlining
(3) Position HVAC louver to bezel.
(4) Snap both ends of the louver into HVAC bezel.
REAR HEADER TRIM
REMOVAL
(1) Disengage hidden clips holding trim to rear
header (Fig. 79).
(2) Separate rear header trim from vehicle.
INSTALLATION
(1) Place rear header trim in position on vehicle.
(2) Align guide pins on trim to holes in header.
(3) Engage hidden clips to hold trim to rear
header.
RIGHT D-PILLAR TRIM PANEL
REMOVAL
(1) Remove rear header trim cover.
(2) Remove liftgate sill plate.
(3) Remove second rear seat belt turning loop on
long wheel base vehicle.(4) Remove bolt holding second rear seat belt, if
equipped, anchor to quarter on short wheel base
vehicle.
(5) Remove quarter trim bolster on short wheel
base vehicle.
(6) Remove screws holding trim panel to attaching
bracket on short wheel base vehicle (Fig. 80).
(7) Disengage hidden clips holding trim to D-pillar
(Fig. 80), (Fig. 81), and (Fig. 82).
(8) Remove D-pillar trim panel from D-pillar.
(9) Disconnect speaker wire connector, if equipped.
(10) P
ass second rear seat belt, if equipped, through
slot in trim panel on short wheel base vehicle.
(11) Remove D-pillar trim from vehicle.
INSTALLATION
(1) Position D-pillar trim on vehicle.
(2) Pass second rear seat belt, if equipped, through
slot in trim panel on short wheel base vehicle.
(3) Connect speaker wire connector to speaker, if
equipped.
(4) Align locating pins on backside of trim panel to
mating holes in D-pillar.
(5) Engage hidden clips to hold trim to D-pillar.
(6) Install screws to hold trim panel to attaching
bracket on short wheel base vehicle.
(7) Install quarter trim bolster on short wheel base
vehicle.
(8) Install bolt to attach second rear seat belt, if
equipped, anchor to quarter on short wheel base
vehicle. Tighten all seat belt bolts to 39 N´m (29 in.
lbs.) torque.
(9) Install second rear seat belt turning loop on
long wheel base vehicle.
(10) Install liftgate sill plate.
(11) Install rear header trim cover.
Fig. 78 Rear HVAC Louver
Fig. 79 Rear Header Trim
NSBODY 23 - 55
REMOVAL AND INSTALLATION (Continued)

Page 1786 of 1938

CHRYSLER VOYAGER 1996 Service Manual RIGHT QUARTER TRIM PANEL
REMOVAL
CAUTION: Disconnect the battery negative cable.
Damage to accessory feed circuit can result.
(1) Remove first rear seat.
(2) Remove second rear seat, if equipped.
(3)

Page 1787 of 1938

CHRYSLER VOYAGER 1996 Service Manual (10) Install first rear seat belt anchor.
(11) Install D-pillar trim panel.
(12) Install C-pillar trim panel.
(13) Install quarter trim bolster.
(14) Install sliding door sill trim panel.
(15) Install

Page 1788 of 1938

CHRYSLER VOYAGER 1996 Service Manual (4) Remove buckle from vehicle.INSTALLATION
For installation, reverse the above procedures.
Tighten seat belt anchor bolts to 39 N´m (29 ft. lbs.)
torque.
SEAT BELT BUCKLE FIRST REAR ± TWO
PASSENGER

Page 1789 of 1938

CHRYSLER VOYAGER 1996 Service Manual (3) Remove side cover from seat.
(4) Remove bolts attaching recliner bracket to seat
cushion.
(5) Remove recliner bracket from seat.
(6) Remove bolt attaching seat belt buckle to seat
track (Fig. 83).

Page 1790 of 1938

CHRYSLER VOYAGER 1996 Service Manual NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT FIRST REAR OUTBOARD ± LWB FOUR
DOOR
REMOVAL
(1) Remove first and second rear seats. Refer

NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT FIRST REAR OUTBOARD ± LWB FOUR
DOOR
REMOVAL
(1) Remove first and second rear seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt.
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt holding turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(11) Remove bolt holding seat belt retractor to
quarter panel.
(12) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
(1) Position seat belt to vehicle.
(2) Install arrow head retainer to quarter panel
and push downward to seat retainer.
(3) Install bolt holding seat belt retractor to quar-
ter panel.
(4) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(5) Install lower quarter trim panel.
(6) Position turning loop to C-pillar.
(7) Install bolt holding turning loop to shoulder
belt height adjuster.
(8) Close clam shell cover from over seat belt turn-
ing loop.
(9) Position anchor to floor.
(10) Install floor anchor bolt.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing it straight onto adjuster.
(13) Install first and second rear seats. Refer to
Owner's manual for proper procedures.
NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT FIRST REAR OUTBOARD ± SWB FOUR
DOOR
REMOVAL
(1) Remove first and second rear seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 87).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster (Fig. 87).
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(11) Remove bolt holding seat belt retractor to
quarter panel (Fig. 87).
(12) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
For installation, reverse the above procedures.
Tighten seat belt anchor bolts to 39 N´m (29 ft. lbs.)
torque.
Fig. 87 Seat Belt First Rear Outboard ± SWB Four
Door
23 - 60 BODYNS
REMOVAL AND INSTALLATION (Continued)

Page 1791 of 1938

CHRYSLER VOYAGER 1996 Service Manual SEAT BELT LEFT FIRST REAR OUTBOARD ± LWB
THREE DOOR
REMOVAL
(1) Remove first and second rear seats. Refer to
Owners manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by

SEAT BELT LEFT FIRST REAR OUTBOARD ± LWB
THREE DOOR
REMOVAL
(1) Remove first and second rear seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 88).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt holding turning loop to shoulder
belt height adjuster (Fig. 88).
(8) Remove turning loop from C-pillar.
(9) Remove C-pillar upper trim cover.
(10) Remove lower quarter trim panel.
(11) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(12) Remove bolt holding seat belt retractor to
quarter panel.
(13) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel (Fig.
88).
(14) Remove seat belt from vehicle.
INSTALLATION
For installation, reverse the above procedures.
Tighten all seat belt anchor bolts to 39 N´m (29 ft.
lbs.) torque.
SEAT BELT LEFT FIRST REAR OUTBOARD ± SWB
THREE DOOR
REMOVAL
(1) Remove first and second rear seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 88).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove B-pillar upper trim cover.
(10) Remove C-pillar upper trim cover.
(11) Remove lower quarter trim panel.
(12) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.(13) Remove bolt holding seat belt retractor to
quarter panel.
(14) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel (Fig.
88).
(15) Remove seat belt from vehicle.
INSTALLATION
For installation, reverse the above procedures.
Tighten all seat belt anchor bolts to 39 N´m (29 ft.
lbs.) torque.
SEAT BELT SECOND REAR OUTBOARD ± SWB
REMOVAL
(1) Remove second rear seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse (Fig.
89).
(5) Remove D-pillar trim panel.
(6) Route seat belt webbing and turning loop
through access hole in quarter trim.
(7) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(8) Remove anchor bolt attaching retractor to
inner quarter panel.
(9) Remove second rear seat belt retractor from
vehicle (Fig. 89).
Fig. 88 Seat Belt Left First Rear Outboard ± SWB
Three Door
NSBODY 23 - 61
REMOVAL AND INSTALLATION (Continued)

Page 1792 of 1938

CHRYSLER VOYAGER 1996 Service Manual INSTALLATION
For installation, reverse the above procedures.
Tighten all seat belts to 39 N´m (29 ft. lbs.) torque.
SEAT BELT SECOND RIGHT REAR OUTBOARD ±
LW B
REMOVAL
(1) Remove second rear seat fr

INSTALLATION
For installation, reverse the above procedures.
Tighten all seat belts to 39 N´m (29 ft. lbs.) torque.
SEAT BELT SECOND RIGHT REAR OUTBOARD ±
LW B
REMOVAL
(1) Remove second rear seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut (Fig. 90).
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt holding turning loop to extension
bracket above quarter glass (Fig. 90).
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Remove bolt attaching retractor to inner quar-
ter panel (Fig. 90).
(12) Remove screw attaching retractor to inner
quarter panel.
(13) Remove second rear seat belt retractor from
vehicle.
INSTALLATION
(1) Position second rear seat belt retractor in vehicle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Install bolt to attach retractor to inner quarter
panel.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install quarter trim bolster.
(6) Install D-pillar trim panel.
(7) Position turning loop to extension bracket.
(8) Install bolt to hold turning loop to extension
bracket above quarter glass. Tightening specifications
for all seat belt bolts is 39 N´m (29 ft. lbs.) torque.
(9) Install upper turning loop extension cover.
(10) Position lower anchor to wheelhouse.
(11) Install lower anchor shoulder-nut.
(12) Install lower anchor cover over the anchor
shoulder-nut.
(13) Install second rear seat to vehicle. Refer to
Owner's Manual for proper procedures.
SECOND RIGHT REAR OUTBOARD SEAT BELT ±
LWB W/REAR HVAC
REMOVAL
(1) Remove second rear seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
Fig. 89 Seat Belt Second Rear Outboard ± SWBFig. 90 Second Right Rear Outboard Seat Belt ±
LW B
23 - 62 BODYNS
REMOVAL AND INSTALLATION (Continued)

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