1996 CHRYSLER VOYAGER Service Manual

REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws holding tail lamp to rear door
opening trough (Fig. 10).
(3) Separate inner end of lamp from quarter panel.
(4) Disengage hook holding outer end of lamp to
quarter panel opening.
(5) Separate lamp from quarter panel.
(6) Remove screws holding bulb holder to lamp
housing (Fig. 11).
(7) Separate bulb holder from lamp housing.
(8) Retrieve the rubber washers that seal the bulb
holder to the lamp housing at the bulb holder screw
locations.
(9) Pull bulb from bulb holder socket (Fig. 12).
INSTALLATION
(1) Align key on bulb base to groove in bulb holder
socket and insert bulb into socket (Fig. 12).
(2) Position bulb holder to lamp housing.
(3) Verify that the rubber washers are properly
positioned between the bulb holder and lamp housing
at the screw locations.
(4) Install screws to hold bulb holder to lamp hous-
ing.
(5) Position lamp to quarter panel.
(6) Engage hook to hold outer end of lamp to quar-
ter panel opening.
(7) Install screws to hold lamp to rear door open-
ing trough.
(8) Verify tail lamp operation.
Fig. 10 Tail Lamp
Fig. 11 Tail Lamp Bulb Holder
Fig. 12 Pull Bulb From Bulb Holder
NS/GSLAMPS 8L - 11
REMOVAL AND INSTALLATION (Continued)

LICENSE PLATE LAMP BULB
REMOVAL
(1) Press one retaining tab on license plate lamp
housing toward center of lens (Fig. 13).
(2) Separate lamp lens from lamp housing.
(3) Pull lamp bulb from socket.
INSTALLATION
(1) Align license plate lamp bulb to lamp socket.
(2) Push bulb into socket.
(3) Position lamp lens to lamp housing.
(4) Snap lamp lens onto tabs on lamp housing.
CENTER HIGH MOUNTED STOP LAMP (CHMSL)
BULB
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Disengage clips holding CHMSL cover to lift-
gate trim panel (Fig. 14).
(3) Separate CHMSL cover from liftgate trim
panel.
(4) Depress plastic tab holding bulb holder to lamp
housing (Fig. 15).
(5) Separate bulb holder from lamp housing.
(6) Pull bulb or if equipped bulbs from lamp socket
(Fig. 16).
INSTALLATION
(1) Align bulb to bulb holder socket.
(2) Push bulb into bulb holder socket.
(3) Position bulb holder to CHMSL housing.
(4) Snap bulb holder into CHMSL housing.
(5) Position CHMSL cover to liftgate trim panel.
(6) Engage clips to hold CHMSL cover to liftgate
trim panel.
Fig. 13 License Plate Lamp Lens
Fig. 14 CHMSL Cover
Fig. 15 CHMSL Bulb Holder
Fig. 16 CHMSL Bulb
8L - 12 LAMPSNS/GS
REMOVAL AND INSTALLATION (Continued)

LAMP SERVICE
INDEX
page page
GENERAL INFORMATION
HEADLAMP DIMMER SWITCH............. 13
HEADLAMP SWITCH.................... 13
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)............................ 16FOG LAMP............................ 14
HEADLAMP LEVELING MOTOR............ 14
HEADLAMP MODULE................... 13
LICENSE PLATE LAMP.................. 15
SIDE REPEATER LAMP.................. 14
TAIL LAMP............................ 15
GENERAL INFORMATION
HEADLAMP SWITCH
Service procedures for the headlamp switch can be
found in Group 8E, Instrument Panel and Gauges.
More information can be found in Group 8W, Wiring
Diagrams.
HEADLAMP DIMMER SWITCH
The headlamp dimmer switch is incorporated into
the multi-function (turn signal) switch. Proper proce-
dures can be found in Group 8J, Turn Signal and
Flashers. More information can be found in Group
8W, Wiring Diagrams.
REMOVAL AND INSTALLATION
HEADLAMP MODULE
REMOVAL
(1) Release hood latch and open hood.
(2) Remove bolt holding headlamp module to radi-
ator closure panel (Fig. 1).
(3) From behind the radiator closure panel, remove
the nuts holding the headlamp module to the radia-
tor closure panel.
(4) Separate headlamp module from radiator clo-
sure panel.
(5) Disengage wire connector from headlamp bulb.
(6) Disengage wire connector from headlamp level-
ing motor.
(7) Disengage wire connector for front turn signal
and citylight lamps.(8) Separate headlamp module from vehicle.
INSTALLATION
(1) Position headlamp module to vehicle.
(2) Engage wire connector for front turn signal and
citylight lamps.
(3) Engage wire connector to headlamp leveling
motor.
(4) Engage wire connector to headlamp bulb.
(5) Position headlamp module to radiator closure
panel.
(6) Press headlamp module rearward until module
is fully seated onto mounting studs.
(7) Install nuts to hold headlamp module to radia-
tor closure panel.
(8) Verify lamp operation.
Fig. 1 Headlamp Module
NS/GSLAMPS 8L - 13

HEADLAMP LEVELING MOTOR
REMOVAL
(1) Remove headlamp module from vehicle.
(2) Rotate leveling motor one quarter turn counter-
clockwise.
(3) Pull leveling motor from headlamp housing
(Fig. 2).
NOTE: The headlamp leveling motor arm is
snapped into the lens reflector mechanism very
securely. Use a firm, steady pull to disengage motor
arm from reflector mechanism.
(4) Separate leveling motor from headlamp hous-
ing.
INSTALLATION
(1) Position headlamp leveling motor to headlamp
housing.
(2) Insert leveling motor arm into hole in backside
of headlamp housing.
(3) Push headlamp bulb toward top of headlamp
housing (Fig. 3).
(4) Push leveling motor firmly into headlamp
housing until leveling motor arm is fully seated into
reflector mechanism.
(5) Rotate leveling motor one quarter turn clock-
wise.
(6) Install headlamp module to vehicle.
FOG LAMP
REMOVAL
(1) Remove screws holding fog lamp to front
bumper fascia (Fig. 4).
(2) Separate fog lamp from fascia.
(3) Disengage wire connector from body wire har-
ness.
(4) Separate fog lamp from vehicle.
INSTALLATION
(1) Position fog lamp on vehicle.
(2) Engage wire connector to body wire harness.
(3) Insert fog lamp into bumper fascia.
(4) Install screws to hold fog lamp to front bumper
fascia.
SIDE REPEATER LAMP
REMOVAL
(1) Push side repeater lamp to one side and
release retaining tab (Fig. 5).
(2) Pull side repeater lamp out and disengage bulb
socket from lamp (Fig. 6).
(3) Separate side repeater lamp from vehicle.
INSTALLATION
(1) Push side repeater lamp socket into side
repeater lamp.
(2) Position side repeater lamp to hole in fender.
(3) Push side repeater lamp to one side and seat
retaining tab into fender.
Fig. 2 Headlamp Leveling Motor
Fig. 3 Headlamp Leveling Motor Installation
Fig. 4 Fog Lamp
8L - 14 LAMPSNS/GS
REMOVAL AND INSTALLATION (Continued)