1996 CHRYSLER VOYAGER Service Manual

SLIDING DOOR LOWER ROLLER ARM
REMOVAL
(1) Open sliding door.
(2) Mark outline of roller arm on sliding door
bracket to aid installation.
(3) Remove sliding door sill plate.
(4) Remove screws holding hold open latch to
lower roller arm.
(5) Separate hold open latch from lower arm.(6) Support sliding door on a suitable lifting device
with a padded upper surface. The door must be
moveable with lifting device in place.
(7) Remove bolts holding lower roller arm to slid-
ing door (Fig. 116).
(8) Remove roller arm from sliding door.
(9) Disengage roller arm from lower channel (Fig.
117).
(10) Remove roller arm from vehicle.
INSTALLATION
For installation, reverse the above procedures.
SLIDING DOOR LOWER ROLLER ARM BRACKET
REMOVAL
(1) Remove access hole plug.
(2) Open sliding door.
(3) Support sliding door on a suitable lifting
device.
(4) Remove lower roller arm.
(5) Mark outline of roller arm bracket on inside of
sliding door.
(6) Remove bolts holding lower roller arm bracket
to sliding door (Fig. 118).
(7) Remove lower roller bracket from vehicle.
Fig. 114 Sliding Door Latch/Lock Control Linkage
Fig. 115 Latch/Lock Control Link Removal
NSBODY 23 - 71
REMOVAL AND INSTALLATION (Continued)

INSTALLATION
(1) Place lower roller bracket in position on vehi-
cle.
(2) Align outline mark on inside of sliding door to
roller arm bracket.(3) Install bolts holding lower roller arm bracket to
sliding door.
(4) Install lower roller arm.
(5) Remove lifting device.
(6) Verify sliding door operation.
(7) Install access hole plug.
SLIDING DOOR OUTSIDE LATCH RELEASE HANDLE
REMOVAL
(1) Remove sliding door trim panel.
(2) Remove sliding door stop bumper.
(3) Remove watershield as necessary to access out-
side release handle fasteners.
(4) Remove latch/lock control cover.
(5) Disengage clip holding outside door handle
linkage to door handle.
(6) Separate linkage from outside door handle.
(7) Separate linkage from latch/lock control.
(8) Remove nuts holding outside door handle to
outer door panel (Fig. 119).
(9) Remove outside door handle from vehicle.
INSTALLATION
(1) Position outside door handle on vehicle.
(2) Install nuts to hold outside door handle to
outer door panel.
(3) Insert linkage into outside door handle.
(4) Engage clip to hold linkage to outside door
handle.
(5) Engage rigging cam to latch/lock control mech-
anism.
(6) Move clip on latch/lock control to bottom of slot
and engage linkage to latch/lock control.
(7) Verify sliding door operation. Adjust as neces-
sary.
(8) Install latch/lock cover.
(9) Install watershield.
(10) Install sliding door stop bumper.
(11) Install sliding door trim panel.
Fig. 116 Sliding Door Lower Roller Arm
Fig. 117 Sliding Door Roller Arm Channel
Fig. 118 Sliding Door Lower Roller Arm Bracket
Fig. 119 Sliding Door Outside Latch Release Handle
23 - 72 BODYNS
REMOVAL AND INSTALLATION (Continued)

SLIDING DOOR REAR LATCH
REMOVAL
(1) Remove sliding door trim panel.
(2) Remove water shield as necessary.
(3) Open sliding door to the ajar position.
(4) Disengage clip holding linkage to rear latch.
(5) Remove screws holding rear latch to sliding
door end frame (Fig. 120).
(6) Remove sliding door rear latch from door
through rear access hole.
INSTALLATION
NOTE: The screws attaching the rear latch to slid-
ing door end frame have locking patch on the
threads. Screws must be replaced during installa-
tion.
(1) Position sliding door rear latch on door through
rear access hole.
(2) Install screws to hold rear latch to sliding door
end frame.
(3) Engage clip to hold linkage to rear latch.
(4) Verify sliding door operation. Adjust as neces-
sary.
(5) Install water shield.
(6) Install sliding door trim panel.
SLIDING DOOR SILL PLATE
REMOVAL
(1) Disengage hidden clips holding sill plate to
sliding door opening sill.
(2) Disengage hooks holding outside edge of sill
plate to door sill (Fig. 121).
(3) Remove sill plate from vehicle.
INSTALLATION
(1) Place sill plate in position on vehicle.
(2) Engage hooks to hold outside edge of sill plate
to door sill.
(3) Align guide pins to holes in door sill.
(4) Engage hidden clips to hold sill plate to sliding
door opening sill.
SLIDING DOOR STABILIZER
REMOVAL
(1) Open sliding door.
(2) Remove screws holding stabilizer to door end
frame (Fig. 122).
(3) Remove stabilizer from vehicle.
INSTALLATION
(1) Place stabilizer in position on vehicle.
NOTE: Loose install screws first. Fit should be
snug but free to move when closing door to align to
body half stabilizer.
(2) Install screws to hold stabilizer to door end
frame.
(3) Open door and final torque screws.
(4) Verify sliding door operation.
Fig. 120 Sliding Door Rear Latch
Fig. 121 Sliding Door Sill Plate
Fig. 122 Sliding Door Stabilizer
NSBODY 23 - 73
REMOVAL AND INSTALLATION (Continued)

SLIDING DOOR STABILIZER SOCKET
REMOVAL
(1) Open sliding door.
(2) Remove screws holding stabilizer socket to
B-pillar (Fig. 123).
(3) Remove stabilizer socket from vehicle.
INSTALLATION
(1) Place stabilizer socket in position on vehicle.
(2) I
nstall screws to hold stabilizer socket to B-pillar.
(3) Close sliding door and verify operation.
SLIDING DOOR STOP BUMPER
REMOVAL
(1) Remove center stop bumper trim panel.
(2) Loosen screws holding rear of stop bumper to
door inner panel (Fig. 124).
(3) Remove screw holding front of stop bumper to
door inner panel.
(4) Remove stop bumper from vehicle.
INSTALLATION
(1) Place stop bumper in position on vehicle.
(2) Install screw to hold front of stop bumper to
door inner panel (Fig. 124).
(3) Tighten screws to hold rear of stop bumper to
door inner panel.
(4) Install trim panel.
SLIDING DOOR TRIM PANEL
REMOVAL
(1) Remove sliding door upper frame molding.
(2) If removing the left sliding door trim panel,
remove screw from inside ash receiver bezel.
(3) Remove screws holding trim panel to inner
door panel (Fig. 126).(4) Disengage push-in fasteners holding trim to
door panel around perimeter and upper edge of door
(Fig. 125).
(5) Remove sliding door trim panel from vehicle.
INSTALLATION
(1) Place sliding door trim panel in position on
vehicle.
(2) Align locating pins on backside of trim panel to
mating holes in the inner door panel.
(3) Engage push-in fasteners to hold trim to door
panel around perimeter and upper edge of door (Fig.
125).
(4) Install screws to hold trim panel to inner door
panel.
Fig. 123 Sliding Door Stabilizer Socket
Fig. 124 Sliding Door Stop Bumper
Fig. 125 Sliding Door Trim Panel
23 - 74 BODYNS
REMOVAL AND INSTALLATION (Continued)