1996 CHRYSLER VOYAGER Service Manual

Attach a dial indicator to transaxle bell housing
with its plunger seated against end of input shaft
(Fig. 17).
Move input shaft in and out to obtain end play
reading. End play specifications are 0.19 to 1.50 mm
(0.008 to 0.060 inch).
Record indicator reading for reference when reas-
sembling the transaxle.
Remove Number 6 thrust washer from sun
gear driving shell.
Fig. 17 Measure Input Shaft End Play
Fig. 18 Loosen Lock Nut and Tighten Kickdown
Band Adjusting Screw
Fig. 19 Pump Attaching Bolts
Fig. 20 Install Tool C-3752 with Adapters L-4437
Fig. 21 Oil Pump with No. 1 Thrust Washer
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 23
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 22 Oil Pump Gasket
Fig. 23 Loosen Kickdown Band Adjusting Screw
Fig. 24 Kickdown Band and Strut
Fig. 25 Front Clutch Assembly
Fig. 26 No. 2 Thrust Washer and Rear Clutch
Fig. 27 No. 3 Thrust Washer
21 - 24 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 28 Front Planetary Gear Snap Ring
Fig. 29 Front Planetary Gear Assembly
Fig. 30 Sun Gear Driving Shell
Fig. 31 Sun Gear Driving Shell Components
Fig. 32 No. 9 Thrust Washer
Fig. 33 Rear Planetary Gear Assembly
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 25
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 34 No. 10 Thrust Washer
Fig. 35 Overrunning Clutch Cam Assembly
Fig. 36 Overrunning Clutch Rollers and Spring
Fig. 37 Loosen or Adjust Low/Reverse Band
Fig. 38 Low/Reverse Band and Strut
Fig. 39 No. 11 Thrust Washer
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DISASSEMBLY AND ASSEMBLY (Continued)

ASSEMBLY
When rebuilding, reverse the above procedure.
VALVE BODY RECONDITION
NOTE: Tighten all valve body screws to 5 N´m (40
in. lbs.).
Do not clamp any portion of valve body or transfer
plate in a vise. Any slight distortion of the aluminum
body or transfer plate will result in sticking valves,
excessive leakage or both.When removing or
installing valves or plugs, slide them in or out
carefully. Do not use force.
NOTE: TAG ALL SPRINGS AS THEY ARE
REMOVED FOR REASSEMBLY IDENTIFICATION.
Fig. 40 Install Overrunning Clutch Rollers and
Springs
Fig. 41 Detent Spring Attaching Screw and Spring
Fig. 42 Using Tool L-4553 on Valve Body Screw
Fig. 43 Remove or Install Valve Body Screws
Fig. 44 Transfer Plate and Separator Plate
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 27
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 45 Steel Ball Locations
Fig. 46 Remove or Install Throttle Shaft E-Clip
Fig. 47 Throttle Shaft E-Clip, Washer, and Seal
Fig. 48 Manual Valve Lever Assembly
Fig. 49 Throttle Valve Lever Assembly
Fig. 50 Manual Valve
21 - 28 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 52 Pressure Regulators and Manual Controls
Fig. 51 Pressure Regulator and Adjusting Screw
Bracket
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 29
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 53 Governor Plugs
Fig. 54 Pressure Regulator Valve Plugs
21 - 30 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)