1996 CHRYSLER VOYAGER Service Manual

NOTE: Tighten nuts to 3.4 N´m (30 in. lbs.) torque
in the sequence indicated. Do not over torque, or
glass breakage may result (Fig. 6).
(4) Install interior trim.
REAR WINDOW
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure.
REAR WINDOW REMOVAL ± EXTERIOR
METHOD
(1) Remove rear window wiper arm, if equipped.
(2) Remove screws holding moldings to liftgate at
the sides of the rear window (Fig. 7).
(3) Using pliers, pull outward on molding at the
top and bottom of liftgate.
(4) Using a sharp cold knife, cut urethane adhe-
sive holding the rear window to the liftgate. A power
cutting device can be used if available (Fig. 2).
(5) Remove rear window from vehicle.
REAR WINDOW REMOVAL ± INTERIOR
METHOD
(1) Remove rear window wiper arm, if equipped.
(2) Remove screws holding moldings to liftgate at
the sides of the rear window (Fig. 7).
(3) Remove liftgate inside lamps and trim covers.
(4) Remove center high mounted stop lamp.
(5) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the rear window
to the liftgate. Refer to instructions provided with
the equipment being used.
(6) Remove rear window from vehicle.
REAR WINDOW INSTALLATION
CAUTION: Open the left front door glass before
installing rear window to avoid pressurizing the
passenger compartment. If a door is slammed
before urethane bonding is cured, water leaks can
result.
Allow the urethane at least 24 hours to cure
before returning the vehicle to use.
To avoid stressing the replacement rear window,
the urethane bonding material on the rear window
fence should be smooth and consistent to the
shape of the replacement glass.
(1) Place replacement glass into rear window open-
ing.
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement rear window. If not, the fence must be
formed to the shape of the new glass.
(3) Using a grease pencil, mark the glass and lift-
gate in several locations to aid installation.
(4) Remove replacement glass from liftgate open-
ing.
(5) Position the rear window inside up on a suit-
able work surface with two padded, wood 10 cm by
10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks,
placed parallel 75 cm (2.5 ft.) apart (Fig. 4).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN REAR WINDOW BEFORE
APPLYING GLASS PREP AND PRIMER. POOR
ADHESION CAN RESULT.
(6) Clean inside of rear window with ammonia
based glass cleaner and lint-free cloth.
(7) Apply molding to top and bottom of rear win-
dow.
(8) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of rear window and wipe
with clean/dry lint-free cloth until no streaks are vis-
ible.
(9) Apply Glass Primer 25 mm (1 in.) wide around
perimeter of rear window. Allow at least three min-
utes drying time.
(10) Apply Pinchweld Primer 15 mm (.75 in.) wide
around the rear window fence. Allow at least three
minutes drying time.
(11) If a low viscosity urethane adhesive is used,
install compression spacers on the fence around the
rear window opening (Fig. 8).
(12) Apply a 10 mm (0.4 in.) bead of urethane
along center line of rear window fence.
Fig. 7 Rear Window Side Moldings
NSBODY 23 - 7
REMOVAL AND INSTALLATION (Continued)

(13) With the aid of a helper, position the rear
window over the rear window opening and align the
reference marks.
(14) Slowly lower the glass to rear window opening
fence. Guide the molding into proper position as nec-
essary. Push glass inward until molding is flush to
liftgate surface (Fig. 8).
(15) Clean excess urethane from exterior with
MopartSuper Kleen, or equivalent.
(16) Apply 150 mm (6 in.) lengths of 50 mm (2 in.)
masking tape spaced 250 mm (10 in.) apart to hold
molding in place until urethane cures.
(17) Install rear window side moldings and wiper
arm (Fig. 7).
(18) Install interior trim.
(19) After urethane has cured, remove tape strips
and water test rear window to verify repair.
Fig. 8 Lower Rear Window Into Position
23 - 8 BODYNS
REMOVAL AND INSTALLATION (Continued)

SEATS
INDEX
page page
REMOVAL AND INSTALLATION
ARM REST.............................. 9
BENCH SEAT BACK COVER................ 9
BENCH SEAT BACK HINGE COVERS........ 10
BENCH SEAT BACK HINGE................. 9
BENCH SEAT RISER ± FIRST REAR......... 11
BENCH SEAT RISER ± SECOND REAR....... 11
BENCH SEAT TRACK ± SECOND REAR...... 11
BUCKET SEAT BACK ASSIST STRAP........ 12
BUCKET SEAT BACK..................... 12
BUCKET SEAT CUSHION PAN.............. 12
BUCKET SEAT CUSHION SIDE COVER....... 13
BUCKET SEAT RECLINER ± MANUAL........ 13
BUCKET SEAT RECLINER ± POWER......... 14
BUCKET SEAT RISER ± MANUAL TRACK..... 14
BUCKET SEAT TRACK FRONT COVER ±
POWER.............................. 15BUCKET SEAT TRACK REAR COVER ±
POWER.............................. 15
BUCKET SEAT TRACK ± MANUAL........... 14
BUCKET SEAT TRACK ± POWER........... 14
CHILD RESTRAINT SEAT MODULE.......... 16
HEAD RESTRAINT SLEEVE................ 18
HEAD RESTRAINT ± BENCH SEAT.......... 16
HEAD RESTRAINT ± BUCKET SEAT......... 17
HEATED SEAT HEATING ELEMENT.......... 18
HEATED SEAT MODULE.................. 18
HEATED SEAT SWITCH................... 19
MECHANICAL LUMBAR HANDLE ASSEMBLY . . 19
PLASTIC GROCERY BAG RETAINER......... 19
POWER SEAT SWITCH................... 20
RECLINER HANDLE ± MANUAL............. 20
UNDER SEAT STORAGE BIN GUIDE......... 21
UNDER SEAT STORAGE BIN LOCK/LATCH.... 21
UNDER SEAT STORAGE BIN............... 20
REMOVAL AND INSTALLATION
ARM REST
REMOVAL
(1) Using a screw driver, pry cap from side of arm
rest (Fig. 1).
(2) Remove bolt holding arm rest to seat back.
(3) Remove arm rest from seat.
INSTALLATION
(1) Place arm rest in position on seat.
(2) Install bolt to hold arm rest to seat back.
(3) Install cap into side of arm rest (Fig. 1).
BENCH SEAT BACK COVER
REMOVAL
(1) Remove plastic grocery bag retainer attaching
screws and remove retainer.
(2) Using a fork type prying tool (C4829), disen-
gage push-in fasteners holding bottom of seat back
cover to seat back frame (Fig. 2).
(3) Disengage hooks holding top of seat back cover
to seat back frame.
(4) Remove seat back cover from seat.
INSTALLATION
(1) Place seat back cover in position on seat.
(2) Engage hooks to hold top of seat back cover to
seat back frame.
(3) Install push-in fasteners to hold bottom of seat
back cover to seat back frame (Fig. 2).
BENCH SEAT BACK HINGE
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
REMOVAL
(1) Remove bench seat back hinge covers.
(2) Remove shoulder bolts holding seat back hinge
to seat back frame (Fig. 3).
(3) Remove bolts holding seat back hinge to seat
cushion frame.
Fig. 1 Arm Rest
NSBODY 23 - 9