1996 CHRYSLER VOYAGER Service Manual

NOTE: Tag low/reverse clutch pack for reassembly
identification.
Fig. 101 Remove Rear Cover Bolts
Fig. 102 Remove Rear Cover
Fig. 103 Remove Transfer Shaft Gear Nut
Fig. 104 Transfer Shaft Gear Nut and Coned Washer
Fig. 105 Remove Transfer Shaft Gear
Fig. 106 Remove Transfer Shaft Gear and (Select)
Shim
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 103
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: Screw Tool 5049-A onto transfer shaft.
Remove transfer shaft.
Fig. 107 Remove Bearing Cup Retainer
Fig. 108 Remove Transfer Gear Bearing Cone
Fig. 109 Remove Transfer Shaft Bearing Cup
Fig. 110 Remove Transfer Shaft Bearing Snap Ring
Fig. 111 Remove Transfer Shaft
Fig. 112 Bearing Cup Removed
21 - 104 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: Remove output gear stirrup and strap bolts.
All transaxles utilize a stirrup and retaining strap
that is attached to the output gear. The stirrup pre-
vents the output gear retaining bolt from turning
and backing out of the rear carrier. The strap is used
to hold the stirrup to the output gear and prevent
the stirrup retaining bolts from backing out.
CAUTION: When installing, be sure guide bracket
and split sleeve touch the rear of the transaxle
case.
Fig. 113 Remove Transfer Shaft Bearing Cone
Fig. 114 Loosen Stirrup Strap Bolts
Fig. 115 Remove Strap Bolts
Fig. 116 Remove Stirrup Strap
Fig. 117 Remove Stirrup
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 105
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 118 Remove Output Gear Bolt
Fig. 119 Output Gear Bolt and Washer
Fig. 120 Remove Output Gear
Fig. 121 Output Gear and (Select) Shim
Fig. 122 Remove Bearing Cone
Fig. 123 Remove Rear Carrier Assembly
21 - 106 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 124 Remove Rear Carrier Bearing Cone
Fig. 125 Low/Reverse Spring Compressor Tool
Fig. 126 Compressor Tool in Use
Fig. 127 Remove Snap Ring
Fig. 128 Low/Reverse Piston Return Spring
Fig. 129 Drive Out Anchor Shaft
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 107
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 130 Remove Anchor Shaft and Plug
Fig. 131 Remove Guide Bracket Pivot Shaft
Fig. 132 Pivot Shaft and Guide Bracket
Fig. 133 Guide Bracket
Fig. 134 Guide Bracket Disassembled
Fig. 135 Remove Low/Reverse Clutch Piston
21 - 108 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

CAUTION: Drift bearing cup all the way around.
This concludes the disassemble of the transaxle
centerline. To disassemble the input clutch assembly,
refer to Input Clutches-Recondition.
Fig. 136 Remove Piston Retainer Attaching Screws
Fig. 137 Remove Piston Retainer
Fig. 138 Remove Piston Retainer Gasket
Fig. 139 Remove Output Bearing Inner Cup
Fig. 140 Remove Output Bearing Outer Cup
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 109
DISASSEMBLY AND ASSEMBLY (Continued)

INPUT CLUTCHES-RECONDITION
DISASSEMBLY
NOTE: Tag reverse clutch pack for reassembly
identification .
Fig. 141 Tapping Reaction Plate
Fig. 142 Reverse Clutch Snap Ring
Fig. 143 Pry Reverse Clutch Reaction Plate
Fig. 144 Reverse Clutch Reaction Plate
Fig. 145 Reverse Clutch Pack
Fig. 146 OD/Reverse Pressure Plate Snap Ring
21 - 110 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)