ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION ~
Malfunction IndicatorLamp(MIL)(Cont'd)
DIAGNOSTIC TESTMODE I-BULB CHECK
In this mode, theMALFUNCTION INDICATORLAMPonthe instrument panelshould stayON.If
it
remains
OFF, check thebulb. Refer toEL section ("WARNING LAMPSANDCHIME") orsee EC-370.
DIAGNOSTIC TESTMODE I-MALFUNCTION WARNING
MALFUNCTION INDICATORLAMP
ON
OFF Condition
Engine coolant temperature sensorcircuitmalfunction isdetected, orthe ECM's CPU
is malfunctioning.
No malfunction.
• These Diagnostic TroubleCodeNumbers areclarified inDiagnostic TestMode II(SELF-DIAGNOS-
TIC RESULTS).
DIAGNOSTIC TESTMODE II-SELF-DIAGNOSTIC RESULTS
In this mode, adiagnostic troublecodeisindicated bythe number ofblinks ofthe MALFUNCTION INDI-
CATOR LAMPasshown below.
Example: Diagnostic troublecodeNo.12and No.43
0.6 0.3
ON
1111
OFF ~
0.9 0.3
0.6
--I~
2.1 0.6
0.9
0.3
Unit:second
Diagnostic troublecodeNo.12 Diagnostic
troublecodeNo.43
AEC490
• SELF-DIAG RESULTS.
0
FAILURE DETECTED TIME
NATS MALFUNCTION
0
I
ERASE
II
PRINT
I
SEF288Q
Long
(0.6second) blinkingindicates thenumber often digits, andshort (0.3second) blinkingindicates
the number ofsingle digits.Forexample, themalfunction indicatorlampblinks 4times forabout 2.5
seconds (0.6secx4times) andthen itblinks threetimes forabout 1second (0.3sec x3 times). This
indicates theDTC "43" andrefers tothe malfunction ofthe throttle position sensor.
In this way, allthe detected malfunctions areclassified bytheir diagnostic troublecodenumbers. The
DTC "55" refers tono malfunction. (SeeDIAGNOSTIC TROUBLECODECHART, refertoEC-268.)
HOW TOERASE DIAGNOSTIC TESTMODE II(Self-diagnostic results)
The diagnostic troublecodecanbeerased fromthebackup memory inthe ECM when thediagnostic
test mode ischanged fromDiagnostic TestMode IIto Diagnostic TestMode
I.
(Refer to"HOW TO
SWITCH DIAGNOSTIC TESTMODES" onprevious page.)
• Ifthe battery terminal isdisconnected, thediagnostic troublecodewillbelost from thebackup
memory within24hours.
• Becareful nottoerase thestored memory beforestarting- troublediagnoses.
• Ifthe MIL blinks or"NATS MALFUNCTION" isdisplayed on
"SELF-OIAG RESULTS"screen,perform self-diagnostic
results modewithCONSULT usingNATS program card
(NA TS-E940). RefertoEL section.
• Confirm noself-diagnostic resultsofNATS isdisplayed
before touching "ERASE" in"SELF-DiAG RESULTS"mode
with CONSULT.
• When replacing ECM,inltialisation ofNATS V2.0system and
registration ofall NATS V2.0 Ignition keyIDsmust becar-
ried outwith CONSULT usingNATS program card(NATS-
E940).
Therefore, besure toreceive allkeys from vehicle owner.
Regarding theprocedures ofNATS initialisation andNATS
ignition key
10
registration, refertoCONSULT operation
manual, NATS V2.0.
EC-252
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
[]K]
Malfunction Indicatorlamp(Mil)(Cont'd)
DIAGNOSTIC TESTMODE II-HEATED OXYGENSENSORMONITOR
In this mode, theMALFUNCTION INDICATORLAMPdisplays thecondition ofthe fuel mixture (leanor
rich) which ismonitored bythe heated oxygen sensor.
MALFUNCTION INDICATORLAMPFuelmixture condition inthe exhaust gasAirfuel ratio feedback controlcondition
ON Lean
Closedloopsystem
OFF Rich
Remains ONorOFF Anycondition
Openloopsystem
To check theheated oxygen sensorfunction, startengine inDiagnostic TestMode II.Then warm itup
until engine coolant temperature indicatorpointstomiddle ofgauge.
Next runengine atabout 2,000rpmforabout 2minutes underno-load conditions. Makesurethatthe•
MALFUNCTION INDICATORLAMPcomes ONmore than5times within 10seconds withengine running
at 2,000 rpmunder no-load.
EC-253
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Coni'd)
ECCS COMPONENT PARTS/CONTROL SYSTEMSAPPLICATION
DIAGNOSTIC TESTMODE
SELF.
Item WORKDlAG.
DATAACTIVEFUNCTION
SUPPORT NOSTICMONITOR TESTTEST
RESULTS
Camshaft positionsensor XX
Mass airflow sensor XX
Engine coolant temperature sensor XX
X
Heated oxygen sensor X
X
Vehicle speedsensor X
X
Throttle positionsensor X
XX X
INPUT Knocksensor X
lJ)
~ Ignitionswitch(startsignal) X
X
a:
<
0-
Airconditioner switch X
~
z
Park/Neutralpositionswitch X
X
w
z
0
Powersteering oilpressure switch X
X
0-
:!
X
0
Battery
voltage
0
lJ)
Injectors XX
X
0
0
X(Ignition
w
Powertransistor (Iynitiontiming) X
XX
X
signal)
IACV-AAC valve XX
XX
OUTPUT Air
conditioner relay X
Fuel pump relay XXX
X
Cooling fan X
X
X
EGR valve
&
EVAP canister purge
X
X
X
control solenoid valve
X: Applicable
EC-255
•
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
SELF-DIAGNOSTIC MODE
Regarding itemsdetected in"SELF-DiAG RESULTS"mode,referto"Diagnostic TroubleCode(DTC)
Chart". (Seepage EC-268.)
DATA MONITOR MODE
Monitored item ECM
Main
[Unit] input
signals Description
Remarks
signals
CMPS.RPM •Indicates theengine speedcomputed •
Accuracy becomespoorifengine
(REF) [rpm] fromtheREF signal (180'signal) of speeddropsbelow theidle rpm.
0 0
the
camshaft positionsensor. •
Ifthe signal isinterrupted whilethe
engine isrunning, anabnormal value
may beindicated .
MAS AIR/FL SE[V]
0 0
•
The sig~al voltage ofthe mass air •
When theengine isstopped, acertain
flow sensor isdisplayed. valueisindicated .
COOLAN TEMP/S •
The engine coolant temperature •
When theengine coolant temperature
rOC] orrF] (determined
bythe signal voltage ofsensor
isopen orshort-circuited,
0 0
the
engine coolant temperature sen-ECMenters fail-safe mode.The
sor) isdisplayed. engine
coolant temperature deter-
mined bythe ECM isdisplayed .
02
SEN [V]
00
•
The signal voltage ofthe heated oxy-
gen sensor isdisplayed.
M/R F/CMNT •
Display ofheated oxygen sensorsig-•
After turning ONthe ignition switch,
[RICH/LEAN] nal
during air-fuel ratiofeedback con-"RICH"
isdisplayed untilair-fuel mix-
trol: ture
ratio feedback controlbegins.
RICH ...means themixture became •
When theair-fuel ratiofeedback is
0 0
"rich",
andcontrol isbeing affected clamped,
thevalue justbefore the
toward aleaner mixture. clamping
isdisplayed continuously.
LEAN ...means themixture became
"lean", andcontrol isbeing affected
toward arich mixture .
VHCL SPEED SE •
The vehicle speedcomputed fromthe
[km/h] or[mph]
00
vehicle
speedsensor signalisdis-
played .
SA TTERY VOLT[V]
0 0
•
The power supply voltage ofECM is
displayed .
THRTL POSSEN [V]
0 0
•
The throttle position sensorsignal
voltage isdisplayed.
START SIGNAL •
Indicates [ON/OFF] conditionfromthe•
After starting theengine, [OFF]isdis-
[ON/OFF]
00
starter
signal. played
regardless ofthe starter sig-
nal.
CLSD THLIPOSI •
Indicates theclosed throttle position
[ON/OFF] [ON/OFF]
determined bythe throttle
0 0
position
sensorsignal.
ON: Closed throttle position
OFF: Other thanclosed throttle
position
NOTE:
Any monitored itemthatdoes notmatch thevehicle beingdiagnosed isdeleted fromthedisplay auto-
matically.
EC-257
•
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Conl'd)
ACTIVE TESTMODE
TEST ITEM CONDITION JUDGEMENTCHECKITEM(REMEDY)
• Engine: Returntothe original
•Harness andconnector
FUEL INJECTION trouble
condition
Iftrouble symptom disappears,
•Fuel injectors
• Change theamount offuel
seeCHECK ITEM.
•Heated oxygen sensor
injection usingCONSULT .
• Engine: Afterwarming up,idle
IACV-AACIV the
engine.
Enginespeedchanges according •Harness andconnector
OPENING •
Change theIACV-AAC valve
tothe opening percent. •
IACV-AAC valve
opening percentusingCON-
SULT.
• Engine: Returntothe original
•Harness andconnector
ENG COOLANT trouble
condition
Iftrouble symptom disappears, •
Engine coolant temperature
• Change theengine coolant
.
TEMP see
CHECK ITEM. sensor
temperature indicationusing
•Fuel injectors
CONSULT .
• Engine: Returntothe original
trouble condition
Iftrouble symptom disappears,
IGNITION TIMING•Timing light:Set •
Adjust initialignition timing
• Retard theignition timingusingsee
CHECK ITEM.
CONSULT.
• Engine: Afterwarming up,idle •
Harness andconnector
the engine. •
Compression
POWER
•
AIC
switch "OFF"
Enginerunsrough ordies. •
Injectors
BALANCE •
Shift lever "N" •
Power transistor
• Cut offeach injector signalone •
Spark plugs
at atime using CONSULT . •
Ignition coils
• Ignition switch:ON
•Harness andconnector
COOLING FAN•
Turn thecooling fan"ON" andCooling
fanmoves andstops.
•Cooling fanmotor
"OFF" usingCONSULT .
• Ignition switch:ON(Engine
FUEL PUMP stopped)
Fuelpump relaymakes theoper- •
Harness andconnector
RELAY •
Turn thefuel pump relay"ON"
atingsound. •
Fuel pump relay
and "OFF" usingCONSULT
and listen tooperating sound.
EGRC •
Ignition switch:ON
• Turn solenoid valve"ON"and Solenoid
valvemakes anoperat- •
Harness andconnector
SOLENOID "OFF"withtheCONSULT andingsound. •
Solenoid valve
VALVE listentooperating sound.
SELF-LEARNING •
In this test, thecoefficient ofself-learning controlmixture ratioreturns tothe original coefficient by
CONT touching
"CLEAR" onthe screen.
EC-259
•
ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
FUNCTION TEST
CONDITION
ITEM JUDGEMENT
CHECKITEM(REMEDY)
• Ignition switch:ON
->
START
• Start signal circuit is
tested whenengine is
started byoperating the
starter. Beforecranking,
START SIGNAL batteryvoltage andengine
Startsignal: OFF
->
ON •
Harness andconnector
CIRCUIT coolanttemperature are
•Ignition switch
displayed. During
cranking, averagebattery
voltage, massairflow
sensor outputvoltage and
cranking speedaredis-
.
played .
• Ignition switch:ON
(Engine running)
Lockedposition ON
•Harness andconnector
PW/ST SIGNAL •
Power steering circuitis
•Power steering oilpres-
CIRCUIT tested
whensteering
sureswitch
wheel isrotated fullyand
•Power steering oilpump
then settoastraight lineNeutral
position OFF
running position.
• Vehicle speedsensor cir-
•Harness andconnector
VEHICLE SPEED cuitistested whenvehicle Vehiclespeedsensor inputsignal is
•Vehicle speedsensor
SEN CKT isrunning ataspeed of10 greater than4km/h (2MPH)
•Electric speedometer
km/h (6MPH) orhigher .
• After warming up,idle the
engine. •Adjust ignition timing(by
• Ignition timingadjustment
movingcrankshaft position
is checked byreading Thetiming lightindicates thesame
IGN TIMING ADJ
ignitiontimingwithatim- valueonthe screen. sensor
ordistributor)
ing light andchecking •
Camshaft positionsensor
whether itagrees with drive
mechanism
specifications. •INJECTION SYS(Injector,
fuel pressure regulator,
harness orconnector)
• Air-fuel ratiofeedback cir- •
IGNITION SYS(Spark
cuit (injection system,igni- plug,
power transistor,
ignition coil,harness or
tion system, vacuum
connector)
MIXTURE RATIO system,
etc.)istested byHeated oxygen sensorCOUNT: More
•VACUUM SYS(Intake air
TEST examining
theheated oxy-than
5times during 10seconds
leaks)
gen sensor outputat2,000
•Heated oxygen sensorcir-
rpm under non-loaded
cuit
state. •Heated oxygen sensor
operation
• Fuel pressure highorlow
• Mass airflow sensor
EC-261
•
TROUBLEDIAGNOSIS -General Description
Diagnostic TroubleCode(DTC) Chart
ENGINE RELATED ITEMS
Diagnostic Detecteditems
trouble code
No. (ScreentermsforCONSULT, Malfunction
isdetected when...
MIL "SELF-DIAG
RESULTS"mode)
11
Camshaftpositionsensorcircuit •Either
1
0
or
180
0
signal isnot detected bythe ECM forthe first few
(CAMSHAFT POSISEN) secondsduringengine cranking .
• Either
1
0
or
180
0
signal isnot detected bythe ECM often enough
while theengine speedishigher thanthespecified rpm.
• The relation between
1"
and
180"
signals isnot inthe normal range
during thespecified rpm.
12
Massairflow sensor circuit
•An excessively highorlow voltage isentered toECM.
(MASS AIRFLOW SEN) •Voltage senttoECM isnot practical whencompared withthecam-
shaft position sensorsignalandthrottle position sensorsignal.
13
Enginecoolant temperature sen-•An excessively highorlow voltage fromthesensor isdetected by
sor circuit theECM.
(COOLANT TEMPSEN)
21
Ignitionsignalcircuit
•The ignition signalinthe primary circuitisnot detected bythe ECM
(IGN SIGNAL-PRIMARY)
duringengine cranking orrunning.
34
Knocksensor circuit •An excessively loworhigh voltage fromthesensor isdetected by
(KNOCK SENSOR) theECM .
43
Throttlepositionsensorcircuit •
An excessively loworhigh voltage fromthesensor isdetected by
(THROTTLE POSISEN)
theECM.
• Voltage senttoECM isnot practical whencompared withthemass
air flow sensor andcamshaft positionsensorsignals.
55
Nofailure •No malfunction relatedtoOBD system isdetected byeither ECMor
(NO SELF DIAGNOSTIC FAILURE
AIT
control unit.
INDICATED ...)
*1: This isQuick Reference of"DTC CONFIRMATION PROCEDURE".
Details aredescribed ineach TROUBLE DIAGNOSIS FORDTC
XX.
Abbreviations areasfollows:
IGN: ON :Turning theignition switchONisrequired forthe ECM todetect amalfunction (ifone exists).
RUNNING: Runningengineisrequired forthe ECM todetect amalfunctiQn (ifone eXists).
EC-268
TROUBLEDIAGNOSIS -General Description
ill]
Diagnostic TroubleCode(DTC) Chart(Cont'd)
x:
Applicable
-: Not applicable
"DTC *1
*2
Check Items CONFIRMATION
"OVERALLFUNC-
Fail ReferencePage
(Possible Cause) PROCEDURE"
TIONCHECK"
Safe
Quick Ref. QuickRef. System
• Harness orconnectors
(The sensor circuitisopen orshorted.)
• Camshaft positionsensor
RUNNING
--
EC-289
• Starter motor
• Starting systemcircuit(ELsection)
• Dead (Weak) battery
• Harness orconnectors
-
(The sensor circuitisopen orshorted.) RUNNING
RUNNING
X
EC-293
• Mass airflow sensor
• Harness orconnectors
(The sensor circuitisopen orshorted.) IGN:
ON
-
X
EC-297
• Engine coolant temperature sensor
• Harness orconnectors
(The ignition primary circuitisopen orshorted.)
• Power transistor unit RUNNING
--
EC-301
• Camshaft positionsensor
• Camshaft positionsensorcircuit
• Harness orconnectors
(The sensor circuitisopen orshorted.) RUNNING
--
EC-306
• Knock sensor
• Harness orconnectors
(The sensor circuitisopen orshorted.)
-
IGN:
ON
X
EC-309
• Throttle position sensor
• No failure
--
-
-
*2: •The "OVERALL FUNCTIONCHECK"isasimplified andeffective waytoinspect acomponent orcircuit.
In some cases, the"OVERALL FUNCTIONCHECK"isused rather thana"DIAGNOSTIC TROUBLECODECONFIRMA-
TION PROCEDURE".
When noDTC CONFIRMATION PROCEDUREisavailable, the"NG" result ofthe OVERALL FUNCTION CHECKcanbe
considered tomean thesame asaDTC detection .
• During an"NG" OVERALL FUNCTION CHECK,theDTC might notbeconfirmed.
EC-269
•