SERVICEOATAAND SPECIFICATIONS (SOS)
General Specifications
Except Europe and
Europe Except
Europe and
Australia Australia
Australia Australia
Applied model
GA150E GA160E
SR200E
With catalyzer
Withoutcatalyzer
Automatic transaxle
RL4F03A
model
Automatic transaxle
assembly
Model codenumber 34X69 34X68 34X70
34X8034X81
Transaxle gearratio
1st 2.861
2.8611
2.861
2nd 1.5621.5622
1.562
3rd 1.0001.0000
1.000
4th 0697.0.6979
0.697
Reverse 2.3102.3103
2.310
Final drive 3.8274.0721
3.827
Recommended oil
GenuineNissanATForequivalent
Oil capacity
f
(Imp qt)
7.0(6-1/8)
Specifications andAdjustments
VEHICLE SPEEDWHENSHIFTING GEARS
Model 34X68
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3
0
3
-->O. O.-->0
3
0
3
-->O
2
O2-->D, 12--> 1,
Full throttle 48
-56 88-96 133-141 80-88 37-45 45-53
(30 -35) (55-60)
-
(83-88) (50-55) (23-28)
(28-33)
Half throttle 31
-39 54-62 102-110
75-83 44
-52
7-15 45-53
(19 -24) (34-39) (63-68) (47-52) (27-32) (4-9)
(28-33)
Model 34X69and34X70
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3
0
3
-->O. O.-->0
3
0
3
-->O
2
O
2
-->0, 1
2
--> 1,
Full throttle 51
-60
94-102 136-144 85-93 40-48 48-56
(32 -37) (58-63)
-
(85-89) (53-58) (25-30)
(30-35)
Half throttle 30
-38 52-60 97-105 67-75 42-50 8-16 48-56
(19 -24)
(32-37) (60
-65) (42-47) (26-31)
(5-10) (30
-35)
Model 34X80
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3
0
3
-->O. O.-->0
3
0
3
-->O
2
O2-->0, 1
2
--> 1,
Full throttle 52.60
100-108 145-153 90.98
40-48 49-57
(32 -37) (62-67)
-
(90-95) (56
-61) (25-30) (30-35)
Half throttle 30
-38 53
-61 103-111
69-77 42
-50 8-16 49-57
(19 -24)
(33-38) (64-69) (43
-48) (26-31) (5-10) (30-35)
Model 34X81
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3
0
3
-->O.
O.
-->0
3
0
3
-->O
2
O
2
-->0, 1
2
--> 1,
Full throttle 58.66
107.115 160.168
96-104 39-47 48-56
(36 -41) (66-71)
-
(99-104) (60-65) (24-29) (30-35)
Half throttle 33
-41 57-65 105.113
69-77 45
-53 8.
16
48-56
(21 -25) (35-40) (65.70)
(43-48) (28
-33)
(5-10) (30
-35)
AT-165
•
GG94310000or
commercial equivalent
SBR820BA
For
tightening flarenut
Tool number
Tool name
PRECAUTIONS
ANDPREPARATION
Precautions (Conl'd)
BRAKE SYSTEM
• Recommended fluidisbrake fluid"DOT 3"or"DOT 4".
• Never reusedrained brakefluid.
• Donot mix different typesofbrake fluids (DOT3,DOT 4).
• Becareful nottosplash brakefluidonpainted areas;itmay
cause paintdamage. Ifbrake fluidissplashed onpainted
areas, washitaway withwater immediately.
• Toclean master cylinder parts,discbrake caliper partsor
wheel cylinder parts,useclean brake fluid.
• Never usemineral oilssuch asgasoline orkerosene. They
will ruin rubber partsofhydraulic system.
• Use flare nutwrench whenremoving andinstalling brake
tubes.
• Always torquebrakelineswhen installing.
WARNING:
• Clean brakes withavacuum dustcollector tominimize risk
of health hazard frompowder causedbyfriction.
Special Service Tools
Description
GG9431 0000
Flare nuttorque wrench
NT406
Removing
andinstalling eachbrake piping
a: 10 mm (0.39 in)
~: 16.2N'm(1.65 kg-m, 11.9f1-lb)
Commercial ServiceTools
Description
Tool name
CD
Flare nutcrows foot
@ Torque wrench
Brake fluidpressure
gauge
NT360
NT151
Removing
andinstalling eachbrake piping
a: 10 mm (0.39 in)
Measuring brakefluidpressure
BR-4
PRECAUTIONSANDPREPARATION
Precautions
• Recommended fluidisbrake fluid"DOT 3".
• Donot reuse drained brakefluid.
• Becareful nottosplash brakefluidonpainted areas.
• When removing andinstalling clutchpiping, useTool.
• Use new brake fluidtoclean orwash allparts ofmaster
cylinder, operating cylinderandclutch damper.
• Never usemineral oilssuch asgasoline orkerosene. Itwill
ruin therubber partsofthe hydraulic system.
Tool number
Tool name
SBR820B
WARNING:
After cleaning clutchdisc,wipe itwith adust collector. Donot
use compressed air.
Preparation
SPECIAL SERVICE TOOLS
Description
New
GG94310000
Flare nuttorque wrench
KV30101600 (New)
KV30101000 (Former)
Clutch aligning bar
ST20050240 Diaphragm spring
adjusting wrench
NT406
NT645
NT404
Removing
andinstalling clutchpiping
a:
10
mm
(0.39
in)
Installing clutchcoverandclutch disc:
a:
15.9
mm
(0.626 In)dia.
b: 17.9 mm(0.705 in)dia.
c: 40 mm (1.57 in)
Adjusting unevenness ofdiaphragm spring
of clutch cover
a: 150 mm (5.91 in)
b: 25
mm
(0.98
in)
Tool name
Description
COMMERCIAL
SERVICETOOLS
Equivalent to
GG9431 0000
CD
Flare nutcrows foot
@
Torque wrench
NT360
Removing
andinstalling clutchpiping
a: 10 mm (0.39 in)
CL-2
PRECAUTIONS
General Precautions (Cont'd)
• After disconnecting vacuumorair hoses, attachatag to
indicate theproper connection.
• Use only thefluids andlubricants specifiedinthis manual.
• Use approved bondingagent,sealants ortheir equivalents
when required.
• Use tools andrecommended specialtoolswhere specified
for safe andefficient servicerepairs.
• When repairing thefuel, oil,water, vacuum orexhaust
systems, checkallaffected linesforleaks.
• Dispose ofdrained oilorthe solvent usedforcleaning parts
in an appropriate manner.
Precautions forMultiport FuelInjection System
or ECCS Engine
• Before connecting ordisconnecting anyharness connector
for the multiport fuelinjection systemorEGM (EGGS control
module):
Turn ignition switchto"OFF" position.
Disconnect negativebatteryterminal.
Otherwise, theremaybedamage toEGM.
• Before disconnecting pressurizedfuellinefrom fuelpump to
injectors, besure torelease fuelpressure.
• Becareful nottojar components suchasEGM andmass air
flow sensor.
Precautions forThree WayCatalyst
If a large amount ofunburned fuelflows intothecatalyst, the
catalyst temperature willbeexcessively high.Toprevent this,
follow theinstructions below:
• Use unleaded gasolineonly.Leaded gasoline willseriously
damage thethree waycatalyst.
• When checking forignition sparkormeasuring engine
compression, maketestsquickly andonly when necessary.
• Donot run engine whenthefuel tank level islow, otherwise
the engine maymisfire causing damage tothe catalyst.
Do not place thevehicle onflammable material.Keepflamma-
ble material offthe exhaust pipeandthethree waycatalyst.
Engine Oils
Prolonged andrepeated contactwithused engine oilmay
cause skincancer. Trytoavoid direct skincontact withused oil.
If skin contact is.made, washthoroughly withsoap orhand
cleaner assoon aspossible.
HEALTH PROTECTION PRECAUTIONS
• Avoid prolonged andrepeated contactwithoils, particularly
used engine oils.
• Wear protective clothing,including impervious gloves
where practicable.
• Donot putoily rags inpockets.
• Avoid contaminating clothes,particularly underpants, with
oil.
• Heavily soiledclothing andoil-impregnated footwearshould
not beworn. Overalls mustbecleaned regularly.
• First Aidtreatment shouldbeobtained immediately foropen
cuts andwounds.
• Use barrier creams, applying thembefore eachwork
period, tohelp theremoval ofoil from theskin.
GI-5
•
PRECAUTIONS
Engine Oils(ConI' d)
• Wash withsoap andwater toensure alloil isremoved (skin
cleansers andnailbrushes willhelp). Preparations contain-
ing lanolin replace thenatural skinoilswhich havebeen
removed.
• Donot use gasoline, kerosine, dieselfuel,gasoil,thinners
or solvents forcleaning skin.
• If
skin disorders develop,obtainmedical advicewithout
delay.
• Where practicable, degreasecomponents priortohandling.
• Where thereisarisk ofeye contact, eyeprotection should
be worn, forexample, chemicalgogglesorface shields; in
addition aneye wash facility should beprovided.
ENVIRONMENTAL PROTECTIONPRECAUTIONS
Burning usedengine oilinsmall space heaters orboilers can
be recommended onlyforunits ofapproved design.Theheat-
ing system mustmeettherequirements ofHM Inspectorate of
Pollution forsmall burners ofless than 0.4MW. Ifin doubt check
with theappropriate localauthority and/ormanufacturer ofthe
approved appliance.
Dispose ofused oiland used oilfilters through authorized
waste disposal contractors tolicensed wastedisposal sites,or
to the waste oilreclamation trade.Ifin doubt, contact thelocal
authority foradvice ondisposal facilities.
It is illegal topour used oilontothe ground, downsewers or
drains, orinto water courses.
The regulations concerningthepollution ofthe environment
will vary between regions.
Precautions forFuel
GASOLINE ENGINE:
For Europe
Unleaded gasolineofat least 95octane (RON)
CAUTION: Do not use leaded gasoline. Usingleaded gasoline willdamage
the catalytic converter.
Except Europe
Unleaded gasolineofat least 91octane (RON)
DIESEL ENGINE*:
Diesel fuelofat least 50cetane
If two types ofdiesel fuelareavailable, usesummer or
winter fuelproperly according tothe following temperature
conditions.
• Above -rc(20°F) Summer typediesel fuel.
• Below
-rc
(20°F) Wintertypediesel fuel.
CAUTION:
• Donot use home heating oil,gasoline, orother alternate
fuels inyour diesel engine. Theuseofthose cancause
engine damage.
• Donot use summer fuelattemperature below_7°C(20°F).
The cold temperatures willcause waxtoform inthe fuel. As
a result, itmay prevent theengine fromrunning smoothly.
• Donot add gasoline orother alternate fuelstodiesel fuel.
GI-6
HOWTOUSE THIS MANUAL
ManualTransaxle/Transmission
Automatic Transaxle/
Transmission
Air Conditioner
Power Steering
Special Service Tools
Society ofAutomotive Engineers,
Inc.
Automatic Transmission Fluid
Drive range 1stgear
Drive range 2ndgear
Drive range 3rdgear
Drive range 4thgear
Overdrive
2nd range 2ndgear
2nd range 1stgear
1st range 2ndgear
1st range 1stgear
A/C
PIS
Tool SAE
ATF
0
1
O
2
0
3
0
4
00
2
2
2
1
1
2
1
1
•
The following
SYMBOLS ANDABBREVIATIONS
areused:
to;J,
l\tI
Tightening torque M/T
IE!
Shouldbelubricated withgrease. A/T
Unless otherwise indicated,use
recommended multi-purpose
grease.
Should belubricated withoil.
Sealing point
Checking point
Always replaceafterevery disas-
sembly.
Apply petroleum jelly.
Apply ATF.
Select withproper thickness.
Adjustment isrequired.
Service DataandSpecifications
Left-Hand, Right-Hand
Front, Rear
IE!
~
@
*
1I
SDS LH, RH
FR, RR
• The
UNITS
giveninthis manual areprimarily expressed asthe SlUNIT (International SystemofUnit),
and alternatively expressedinthe metric system andinthe yard/pound system.
"Example" Tightening torque:
59 -78 N'm (6.0-8.0 kg-m, 43-58 ft-Ib)
• TROUBLE DIAGNOSES
areincluded insections dealingwithcomplicated components.
• SERVICE DATAANDSPECIFICATIONS
arecontained atthe end ofeach section forquick reference
of data.
• The captions
WARNING
and
CAUTION
warnyouofsteps thatmust befollowed toprevent personal
injury and/or damage tosome partofthe vehicle.
WARNING
indicatesthepossibility ofpersonal injuryifinstructions arenotfollowed.
CAUTION
indicatesthepossibility ofcomponent damageifinstructions arenotfollowed.
BOLD TYPED STATEMENTS
except
WARNING
and
CAUTION
giveyouhelpful information.
GI-8
SECTION
CONTENTS
MAINTENANCE
MA
•
PRECAUTIONS ANDPREPARATION
3
Supplemental RestraintSystem(SRS)"AIR
BAG" (DualAirBag System) 3
Supplemental RestraintSystem(SRS)"AIR
BAG" (Single AirBag System) 3
Special Service Tools 4
Commercial ServiceTool 4
PRE-DELIVERY INSPECTIONITEMS
5
GENERAL MAINTENANCE 6
PERIODIC MAINTENANCE (Exceptfor
Europe) 7
Engine andEmission ControlService 7
Chassis andBody Service 8
Maintenance UnderSevere DrivingConditions 9
PERIODIC MAINTENANCE (ForEurope) 10
Engine Oil
&
Minor Service 10
Engine andEmission ControlService 11
Chassis andBody Services 12
Maintenance UnderSevere Driving Conditions 13
RECOMMENDED LUBRICANTSANDFLUIDS 14
Lubricants andFluids 14
SAE Viscosity Number 15
Anti-freeze CoolantMixtureRatio 16
~ --ll
GA
I I
ENGINE MAINTENANCE 17
Checking DriveBelts 17
Changing EngineCoolant... 19
Checking CoolingSystem 21
Checking FuelLines 22
Changing FuelFilter 22
Cleaning andChanging AirCleaner Filter 23
Changing EngineOil 24
Changing OilFilter 24
Checking andChanging SparkPlugs 25
Checking IgnitionWires 26Changing
PositiveCrankcase Ventilation
(PCV) Filter 26
Checking EVAPVapor Lines 26
Checking OxygenSensor(02S)orHeated
Oxygen Sensor(H02S) 27
~ --ll
SR
I I
ENGINE MAINTENANCE 28
Checking DriveBelts 28
Changing EngineCoolant... 29
Checking CoolingSystem 31
Checking FuelLines 32
Changing FuelFilter 32
Changing AirCleaner Filter 33
Changing EngineOil 33
Changing OilFilter 34
Changing SparkPlugs(Platinum-tipped type)34
Checking IgnitionWires 35
Checking EVAPVapor
&
Purge Lines 36
Checking HeatedOxygen Sensor(H02S) 37
~_~ ..-JI
CD
I I
ENGINE MAINTENANCE
38
Manifold NutCheck 38
Checking DriveBelt 38
Changing EngineCoolant. 38
Checking CoolingSystem .40
Checking FuelLine .40
Changing AirCleaner Filter 41
Water Draining, FuelFilter Check and
Replacement 41
Changing EngineOil .41
Changing EngineOilFilter 42
Checking InjectionNozzle 43
Checking IdleSpeed .44
Replacing TimingBelt 44
PRE-DELIVERYINSPECTIONITEMS
Shown belowarePre-delivery InspectionItemsrequired forthe new vehicle. Itis recommended that
necessary itemsotherthanthose listedherebeadded, payingdueregard tothe conditions ineach
country.
Perform applicable itemsoneach model. Consult textofthis section forspecifications .
UNDER HOOD-engine off
o
Radiator coolantlevelandcoolant hosecon-
nections forleaks
o
Battery fluidlevel, specific gravityandcondi-
tions ofbattery terminals
o
Drive beltstension
D
Fuel filter forwater ordusts, andfuel lines
and connections forleaks
[] Engine oillevel andoilleaks
D
Clutch andbrake reservoir fluidlevel and
fluid lines forleaks
o
Windshield andrear window washerand
headlamp cleanerreservoir fluidlevel
D
Power steering reservoir fluidlevel andhose
connections forleaks
ON INSIDE ANDOUTSIDE
D
Remove frontspring/strut spacer(Ifapplica-
ble)
D
Operation ofall instruments, gauges,lights
and accessories
o
Operation ofhorn(s), wiperandwasher
[] Steering lockforoperation
[] Check airconditioner forgas leaks
o
Front andrear seats, andseat belts foroper-
ation
n
All moldings, trimsandfittings forfitand
alignment
[J
Allwindows foroperation andalignment
n
Hood, trunklid,door panels forfitand align-
ment
[1
Latches, keysandlocks foroperation
rl
Weatherstrips foradhesion andfit
[l
Headlamp aiming
I~ Tighten wheelnuts(Inc. inner nutsifapplica-
ble)
IJ Tire pressure (Inc.spare tire)
Il
Check frontwheels fortoe-in
IJ Install clock/voltmeter/room lampfuse(If
applicable)
~ Install deodorizing filtertoair purifier (If
applicable)
~ Remove wiperbladeprotectors (Ifapplicable)
UNDER
BODY
o
Manual transmission/transaxle, transferand
differential gearoillevel
D
Brake andfuel lines andoil/fluid reservoirs
for leaks
D
Tighten boltsandnuts ofsteering linkageand
gear box,suspension, propellershaftsand
drive shafts
~ Tighten rearbody boltsandnuts (Models with
wooden bedonly)
ROAD TEST
D
Clutch operation
D
Parking brakeoperation
[J
Service brakeoperation
D
Automatic transmission/transaxle shifttiming
and kickdown
[] Steering controlandreturnability
o
Engine performance
D
Squeaks andrattles
ENGINE OPERATING ANDHOT
D
Adjust idlemixture andspeed (andignition
timing*1)
n
Automatic transmission/transaxle fluidlevel
~ Engine idlingandstop knob operation (Diesel
only)
FINAL INSPECTION
n
Install necessary parts(outside mirror,wheel
covers, seatbelts, mat,carpet ormud flaps)
[1
Inspect forinterior andexterior metaland
paint damage
[] Check forspare tire,jack, tools (wheel
chock), andliterature
n
Wash, cleaninterior andexterior
"1: Not required onmodels withadirect ignition system
~ :Not appiicable tothis model.
•
MA-5