Page 1105 of 1701
ENGINEANDEMISSION CONTROL OVERALLSYSTEM
System Chart
Ignition key
Engine coolant temperature
sensor Quick-glow
system
Partial loadadvance (PLA)
control Glow
relay
&
glow lamp
Solenoid timer
Engine speedsensor
Air conditioner switch
Battery voltage
Vehicle speedsensor
ECM
(Engine
control module) Coolingfancontrol
Air conditioner cutcontrol
EC-386
Cooling
fanrelay
Air conditioner relays
Page 1107 of 1701

ECMINSPECTION TABLE TROUBLE
DIAGNOSES ~
ECM Terminals andReference Values(Coni'd)
-Data arereference values.
TER-
MINAL ITEM CONDITION -DATA
NO.
IEngineisrunning.1
L Both
AIC
switch andblower fanswitch areApproximately
OV
8 Air
conditioner relay "ON".
IEngine isrunning.1
BATTERYVOLTAGE
LAIC switchis"OFF". (11
-14V)
IEngine isrunning.1
BATTERY VOLTAGE
Cooling fanrelay (Low L
Cooling fanisnot operating. (11-14V)
9
speed) IEngineisrunning
I
L
Cooling fanisoperating. 1V
IEngine isrunning.1
BATTERYVOLTAGE
Cooling fanrelay (High
t
Cooling fanisnot operating.
(11-14V)
10 Cooling
fanisoperating atlow speed.
speed) IEngineisrunning.1
L
Cooling fanisoperating athigh speed. 1V
0- 5.0V
15 Engine
coolant temperature
IEngineisrunning.1 Output
voltage varieswith
sensor enginecoolant temperature.
25 jlgnitionswitch"ON"I BATTERY
VOLTAGE
37 Power
supply forECM
(11-14V)
jlgnition switch"ON"I
ApproximatelyOV
28 Startsignal
llgnitionswitch"START"I SA
TTERY VOLTAGE
(11 -14V)
Ilgnition keyisnot inserted.1
OV
BATTERY VOLTAGE (11-
30 Key-in
switch
14V)[for3seconds at
Ilgnition keyisinserted.1
enginecoolant temperature
-
ofapprox. 60°C(140°F) or
less)
IEngine isrunning.1
L
Both airconditioner switchandblower fanApproximately
OV
31 Airconditioner switch switch
are"ON".
IEngine isrunning.1
BATTERYVOLTAGE
L
Airconditioner switchis"OFF". (11
-14V)
38 Power
supply Ilgnition
switch"OFF"I BATTERY
VOLTAGE
(11 -14V)
106 Glowrelay
Referto"Quick-glow System".
EC-388
Page 1108 of 1701
TROUBLEDIAGNOSES ~
ECM Terminals andReference Values(Cont'd)
*Data arereference values.
TER-
MINAL ITEM CONDITION
*DATA
NO.
IEngineisrunning.1
BATTERYVOLTAGE
L
Engine coolant temperature islower than
(11-14V)
we
(50'F).
108 Solenoid timer
/Engineisrunning.1
L
Engine coolant temperature ishigher than Approximately
OV
we
(50'F).
EC-389
•
Page 1109 of 1701

TROUBLEDIAGNOSES
Quick-glow System
SYSTEM DESCRIPTION
Ignition key
Engine coolant temperature sensorKey-in
switch andkeyposition
Engine coolant temperature
ECM
(Engine
control
module) Glow
relay
Glow lamp Glow
plugs
Ignition START[~
~
switch
~~[ I
11
I
1iI
Key
~
switch OUT
-II-
T,
I
!
I
I-l
Key ONe
n
Hn
JTl-
.1"l....!:.1L-
~
timer
OFF
Ir1
To
I
UL
HTo
HT'o
Lamp ON
[
..Lfl
o~~
I
I-.J
TL
I
~
I
I-l
TL
I
I
I
I
I
HTL
I-l
T'L
Relay OFF
[j
I_
L-
r--L
.f"l.-.JL
~
T.
"'
II
I
II
~
1r;,1
I II I
I,
Glow plug
temperature
Normaloperation
Operationafter
key timer isOFF Leaving
keyin
ON position Repeating
keyIN
and OUT Repeating
keyON
and OFF
TL
=
T,-T,
when T,-0.5 >T,
TL
= T,
when T,-0.5 ~T,
;a;
To
TL
=.
T,
when To
<
T, T'o
~80% ofTo
when T.
5':
3sec.
T',
=.
T,
T',
=.
T,
SEC550B
When theignition keyisinserted intothekey
cylinder, theengine control module turnsonthe
relay andthe"high-level" electriccurrentflows
through theglow plugs andheats themup
quickly. Whentheignition switchisturned on,the
control module turnsonthe indicator. AfterT
1
seconds havepassed fromkeyin,the control
module turnsoffthe indicator. While
cranking, therelay remains on.The relay
automatically turnsoffafter T
4
seconds have
passed fromtheengine start.
Engine coolant temperature sensor
Second Enginecoolant tempera-' Remarks
ture 'C('F) Resistance
(kQ)
To
3.1
-3.9
- -
5.0 -7.0 -25(-13)
19.7
T,
1.8
-3.2
20(68)
2.5
0.8 -2.2 60(140)
0.6
17.0 -23.0
Lowerthan
60(140)
Morethan
0.6
T
3
40-6.0
Higherthan
60(140)
Lessthan
0.6
255 -345
Lowerthan
60(140)
Morethan
0.6
Whenalternator is
T
4
working
Less than
10
Higherthan
60(140)
Lessthan
0.6
15 -25
Lowerthan
60(140)
Morethan
0.6
Whenalternator isnot
(T
4)
working
3 -7
Higherthan
60(140)
Lessthan
0.6
T
5
0.1-0.9
- -
EC-390
Page 1110 of 1701
TROUBLEDIAGNOSES
Quick-glow System(Cont'd)
DESCRIPTION
Engine coolant temperature sensor(ECTS)
The engine coolant temperature sensordetects enginecoolant
temperature andtransmits asignal tothe ECM.
Electrical resistance ofthe thermistor decreases inresponse to
the temperature rise.
Key-in switch
The key-in switch isbuilt intothekey cylinder. TheECM detects
the key position andcontrols thekey-in glowsystem.
SEF938P
EC-391
•
Page 1111 of 1701
TROUBLEDIAGNOSES
Quick-glow System(Cont'd)
EC-GLOW-01
IGNITION SWITCH IGNITIONSWITCH
START ONorSTART
7.5A
1261
10A
1251
10A
IT]
FUSE
BLOCK
(JIB)
@:ID
Refer
toEL-POWER.
:
LHDmodels
<£D:
RHOmodels
ECM
(ENGINECONTROL
MODULE)
@
TW
~
G/B
I
Toengine coolant
-------.. temperaturesensor
(Refer toEC-COOL/F.)
1I~11
Y
I
Y
I!i
COMBINATION
METER
(GLOW LAMP)
11
3•3
1
@
OR
I
OR
m
GIL
1Ni91
BR
BR
~
IGN
1Ni91
BR
BR
~
IGN
IN.41
B/Y
GNO-C GNO-C GNO-AGNO-A
12.6
I 11
3•9
I
11~11 11~51
B BB B
I
II I
----.-_-.- __1.
I
.-o-ee-°l
I
<;
A
;>
B
1---.1
B
-!-! .-!-
B/Y
~
START
Refertolast page
(Foldout page).
HEC088
EC-392
Page 1114 of 1701

TROUBLEDIAGNOSES
Quick-glow System(Cont'd)
@
CHECK COMPONENTS NG
(Glow relay, Glowplug,Engine coolant
temperature sensor,Key-inswitch, Igni-
tion switch).
Refer to"Component Inspection"(EC-
397).
OK
Disconnect andreconnect harnesscon-
nectors inthe circuit. Thenretest.
Trouble isnot fixed.
Check ECMpinterminals fordamage or
the connection ofECM harness connec-
tor. Reconnect ECMharness connector
and retest. Replace
malfunctioning
component(s).
•
BATIERY [
Voltage
OV
Ignition
key
START
[
ON
IN [
OUT
,
,
,
I
,
JL
SEC5558SYSTEM
OPERATION CHECK
Set voltmeter betweenglowplugandengine body.
1. Key-in glowsystem
• Read voltage whenignition keyisinserted intoignition
switch.
Voltage: Battery voltage forabout 3seconds
Ignition
key
BATIERY [
Voltage
OV
SEC5568
2.
Quick-glow (Pre-glow)system
1) Turn ignition switch"ON"3or more seconds afterkey-in.
2) Read voltage.
Voltage: Battery voltage forabout 20*seconds
*
Coolant temperature islower than60°C(140°F).
* Repeating ignitionkey"ON" and"OFF" may
change thetime.
EC-395
Page 1115 of 1701

4.After-glow system
1) Connect "8"terminal tostarter motor.
2) Start engine andread voltage.
Voltage: Battery voltage for5*minutes
* Coolant temperature islower than60°C(140°F).
TROUBLE
DIAGNOSES
Quick-glow System(Cont'd)
3. Quick-glow (Cranking)system
1) Disconnect "S"terminal forstarter motortoprevent engine
from cranking.
2) Read voltage whenignition keyisturned to"8T ART".
Voltage: Battery voltage
*
*
For about 20seconds afterreturning ignitionswitch
to
"ON".
START
[
J
Ignition ON
F:
key IN
r- j
OUT
L :
I
I
I
vo,,:TIERYlJlfr
o
V
SEC557B
STA:~[
JL
Ignition
r:
Enginerunning
key IN :
OUT [
!
I
I
,
I
,
votta;ATIERY [Jlfi=
o
V
SEC558B
~i5
II
ECM E
CONNECTOR
II
26-39101-105 POWER
SUPPLY ANDGROUND CIRCUITFORECM
1. Disconnect "S"terminal forstarter motortoprevent engine
from cranking.
2. Disconnect ECMharness connector.
3. Check terminals
@,
@.
Gill.
@
forground continuity.
Continuity shouldexist(On).
• IfNG, check ground harness.
SEF943P
(D
II
~i5
ECM B
CONNECTOR
II
• 5-25-28-30-37-38-106,
4.
Check voltage ateach terminal according tothe following
chart.
Terminal No. Ignitionswitchposition
Voltage
@
OFF(Notinserted)
GID
Battery
voltage
.
OFF
(Notinserted)
OFF (Not inserted) OV
@
OFF(Inserted) Batteryvoltage
OFF OV
@,@
ONSTARTBatteryvoltage
OFF OV
@
ONSTART
Batteryvoltage
OFF ONOV
@
STARTBatteryvoltage
EC-396