ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
FUNCTION TEST
CONDITION
ITEM JUDGEMENT
CHECKITEM(REMEDY)
• Ignition switch:ON
->
START
• Start signal circuit is
tested whenengine is
started byoperating the
starter. Beforecranking,
START SIGNAL batteryvoltage andengine
Startsignal: OFF
->
ON •
Harness andconnector
CIRCUIT coolanttemperature are
•Ignition switch
displayed. During
cranking, averagebattery
voltage, massairflow
sensor outputvoltage and
cranking speedaredis-
.
played .
• Ignition switch:ON
(Engine running)
Lockedposition ON
•Harness andconnector
PW/ST SIGNAL •
Power steering circuitis
•Power steering oilpres-
CIRCUIT tested
whensteering
sureswitch
wheel isrotated fullyand
•Power steering oilpump
then settoastraight lineNeutral
position OFF
running position.
• Vehicle speedsensor cir-
•Harness andconnector
VEHICLE SPEED cuitistested whenvehicle Vehiclespeedsensor inputsignal is
•Vehicle speedsensor
SEN CKT isrunning ataspeed of10 greater than4km/h (2MPH)
•Electric speedometer
km/h (6MPH) orhigher .
• After warming up,idle the
engine. •Adjust ignition timing(by
• Ignition timingadjustment
movingcrankshaft position
is checked byreading Thetiming lightindicates thesame
IGN TIMING ADJ
ignitiontimingwithatim- valueonthe screen. sensor
ordistributor)
ing light andchecking •
Camshaft positionsensor
whether itagrees with drive
mechanism
specifications. •INJECTION SYS(Injector,
fuel pressure regulator,
harness orconnector)
• Air-fuel ratiofeedback cir- •
IGNITION SYS(Spark
cuit (injection system,igni- plug,
power transistor,
ignition coil,harness or
tion system, vacuum
connector)
MIXTURE RATIO system,
etc.)istested byHeated oxygen sensorCOUNT: More
•VACUUM SYS(Intake air
TEST examining
theheated oxy-than
5times during 10seconds
leaks)
gen sensor outputat2,000
•Heated oxygen sensorcir-
rpm under non-loaded
cuit
state. •Heated oxygen sensor
operation
• Fuel pressure highorlow
• Mass airflow sensor
EC-261
•
TROUBLEDIAGNOSIS -General Description
Fail-Safe Chart
The ECM enters fail-safe mode,ifany ofthe following DTCsisrecorded duetothe open orshort circuit.
DTC No.
Detected items Engineoperating conditioninfail-safe mode
MIL
12 Massairflow sensor Enginespeedwillnotrise more than2,400 rpmduetothe fuel cut.
circuit
13 Enginecoolant tem-Engine coolant temperature willbedetermined basedonthe time after turning ignition
perature sensorcir-switch "ON"or"START".
cuit ConditionEnginecoolant temperature decided
Just asignition switchisturned ONorStart 30'C(86'F)
More than4minutes afterignition ONorStart 80'C(176'F)
Except asshown above 30
-80'C (86-176'F)
(Depends onthe time)
43 Throttle position
Throttleposition willbedetermined basedonthe injected fuelamount andtheengine
sensor circuit
speed.
Therefore, acceleration willbepoor.
Condition Drivingcondition
When engine i$idling
Normal
When accelerating Pooracceleration
-
Start
signal circuit
If
the ECM always receives astart signal, theECM willjudge thestart signal "OFF"
when engine speedisabove 1,000rpm.
This prevents extraenrichment.
After theengine speedisbelow 200rpm, start-up enrichment willbeallowed untilthe
engine speedreaches 1,000rpm.
-
ECM
Fail-safesystemactivating conditionwhenECMismalfunctioning
The computing functionofthe ECM wasjudged tobe malfunctioning.
When thefail-safe systemactivates (i.e.,ifthe ECM detects amalfunction conditionin
the CPU ofECM), theMALFUNCTION INDICATORLAMPonthe instrument panellightsto
warn thedriver.
Engine control, withfail-safe system,operates whenECMismalfunctioning
When thefail-safe systemisoperating, fuelinjection, ignitiontiming,fuelpump
operation, IACV-AACvalveoperation andcooling fanoperation arecontrolled undercer-
tain limitations.
Operation
Engine speed Enginespeedwillnotrise more than3,000 rpm
Fuel injection
Simultaneousmultiportfuelinjection system
Ignition timing Ignitiontimingisfixed atthe preset valve
Fuel pump Fuel
pump relayis"ON" whenengine isrunning and"OFF" when
engine stalls
IACV-AAC valve
Fullopen
Cooling fans Cooling
fanrelay "ON" (Highspeed condition) whenengine is
running, and"OFF" whenengine stalls
EC-270
TROUBLEDIAGNOSIS -General Descrip_ti_on
1S_R_'
Basic Inspection
Precaution:
Perform BasicInspection withoutelectrical ormechanical loads
applied;
• Headlamp switchisOFF,
• Air conditioner switchisOFF,
• Rear defogger switchisOFF,
• Steering wheelisinthe straight-ahead position,etc.
m
BEFORE STARTING
1. Check service records forany recent •
repairs thatmay indicate arelated
problem, orthe current needfor
scheduled maintenance.
2. Open engine hoodandcheck thefol-
lowing:
• Harness connectors forimproper con-
nections
• Vacuum hosesforsplits, kinks,or
improper connections
• Wiring forimproper connections,
pinches, orcuts
Goto
(I.
No
CONNECT
CONSULTTOTHE VEHICLE.
Connect "CONSULT" tothe data link
connector forCONSULT andselect
"ENGINE" fromthemenu. Referto
EC-254.
DOES ENGINE START?
\\
~
~ SEF1421
START
•
IGN TIMING ADJ.
0
IGNITION TIMINGFEEDBACK
CONTROL WILLBEHELD BY
TOUCHING START
AFTER DOING SO,ADJUST
IGNITION TIMINGWITHA
TIMING LIGHTBYTURNING
THE CAMSHAFT POSITION
SENSOR.
SEF555N
Yes
CHECK IGNITION TIMING.
(ij\
1.Warm upengine sufficiently.
~ 2.Select "IGNTIMING ADJ"in
"WORK SUPPORT" mode.
3. Touch "START".
4. Check ignition timingatidle
using timing light.
Ignition timing:
15°::f:2° BTDC
~ 1Warm upengine sufficiently.
~ 2:
Stop engine anddisconnect
throttle position sensorhar-
ness connector.
3. Start engine.
4. Check ignition timingatidle
using timing light.
Ignition timing:
15°::f:2° BTDC
OK
(Go to
@
onnext page.) Adjust
ignition timingby
turning distributor.
EC-271
I!]
CHECK IDLEADJ. SCREW INITIALSET
NG
Adjust engine speedby
---..
RPM.
turningidleadjusting
00
1.
Select "IGNTIMING ADJ"in screw.
"WORK SUPPORT" mode.
2. When touching "START",
does engine speedfallto
750:!: 50rpm
(AfT
in
"N"
posi-
tion)?
OR
00
Does
engine runat750:!: 50rpm
(AfT
In
"N"
position)?
OK
Reconnect throttleposition sensorhar-
ness connector.
Ii
CHECK THROTTLE POSITIONSENSOR
NG
Adjust outputvoltage to
IDLE POSITION.
---..
0.50Vbyrotating throttle
00
1.
Perform ''THRTLPOSSEN
positionsensorbody.
ADJ" in"WORK SUPPORT"
1
mode.
2. Check thatoutput voltage of
RESETIDLEPOSITION
throttle position sensoris
MEMORY.
approx. 0.35to0.65V (Throttle
1.Warm upengine suffi-
valve fullycloses.) and"CLSD ciently.
2. Turn ignition switch
THLIPOSI" stays"ON".
"OFF"andwait at
OR least5seconds.
00
Measure
outputvoltage ofthrot- 3.
Disconnect throttle
position sensorhar-
tie position sensorusing
nessconnector.
voltmeter, andcheck thatitis
4.
Start engine andwait
approx. 0.35toO.65V. (Throttle at
least 5seconds in
"N" position.
valve fullyclosed.)
5.Reconnect throttle
OK • position
sensorhar-
ness connector while
running engine.
~
1
,
THRTL
POSSEN O,52V
SEF165P
•••
ADJMONITOR •••
TROUBLE
DIAGNOSIS -General Description
Basic Inspection (Cont'd)
@
========
MONITOR
========
CMPS.RPM (REF)Orpm
CLSDTHUP ON
Ii
•
THRTL POSSENADJ
.0
I!]
•IGN TIMING ADJ.
0
IGNITION TIMINGFEEDBACK
CONTROL WILLBEHELD BY
TOUCHING START
AFTER DOING SO,ADJUST
IGNITION TIMINGWITHA
TIMING LIGHTBYTURNING
THE CAMSHAFT POSITION
SENSOR
I
START
I
SEF546N
CID
(Go tonext page)
EC-272
TROUBLEDIAGNOSIS -General Description
CONSULT Reference ValueinData Monitor
Mode
Remarks:
• Specification dataarereference values.
• Specification dataareoutput/input valueswhicharedetected orsupplied bythe ECM atthe connec-
tor.
*
Specification datamaynotbedirectly relatedtotheir components signals/values/operations.
(Le., Adjust ignition timingwithatiming lightbefore monitoring IGNTIMING. Specification datamight
be displayed evenwhen ignition timingisnot adjusted tospecification. ThisIGNTIMING moni-
tors thedata calculated bythe ECM according tothe input signals fromthecamshaft position
sensor andother ignition timingrelated sensors.)
• Ifthe real-time diagnosis resultsareNG, andtheon-board diagnostic systemresultsareOK, when •
diagnosing themass airflow sensor, firstcheck tosee ifthe fuel pump control circuitisnormal.
MONITOR ITEM CONDITION
SPECIFICATION
CMPS.RPM (REF)•
Tachometer: Connect Almostthesame speed asthe CON-
• Run engine andcompare tachometer indicationwiththeCONSULT value.SULTvalue.
• Engine: Afterwarming up
Idle 1.3-1.7V
MAS AIR/FL SE •
Air conditioner switch:OFF
• Shift lever: "N"
• No-load 2,000
rpm 1.7-2.1V
COOLAN TEMPIS •
Engine: Afterwarming up More
than70°C (15S0F)
02 SEN 0-
0.3V .....0.6 -1.0V
• Engine: Afterwarming up Maintaining
enginespeedat2,000
LEAN
+-->
RICH
MIR
FIC
MNT rpm
Changesmorethan5times
during 10seconds.
VHCL SPEED SE•
Turn drive wheels andcompare speedometer indicationwiththeCONSULT Almostthesame speed as
value the
CONSULT value
BATTERY VOLT •
Ignition switch:ON(Engine stopped) 11
-14V
• Ignition switch:ON Throttle
valvefullyclosed
0.35-0.65V
THRTL
pas
SEN
(Enginestopped)
Throttlevalvefullyopened Approx.4.0V
START SIGNAL •
Ignition switch:ON
->
START
->
ON OFF
->
ON
->
OFF
Throttle valve:
ON
• Ignition switch:ON Idle
position
CLSD THLIPOSI
(Enginestopped)
Throttlevalve:
Slightly open OFF
Air conditioner switch:OFF OFF
AIR COND SIG •
Engine: Afterwarming up,idle the
engine Air
conditioner switch:ON
ON
(Compressor operates)
Shift lever "P"or"N" ON
PIN POSI SW •
Ignition switch:ON
Exceptabove OFF
EC-277
TROUBLEDIAGNOSIS -General Description
[]K]
ECM Terminals andReference Value(Cont'd)
'Data arereference values.
TERMINAL WIRE
ITEM CONDITION
'DATA
NO. COLOR
Ilgnitionswitch"ON"I
L
For 5seconds afterturning ignition switch
"ON" Approximately
OV
104 B/P Fuelpump relay !Engine
isrunning.1
Ilgnition switch"ON"I
BATTERY VOLTAGE
L
5seconds afterturning ignitionswitch
(11-14V)
"ON" andthereafter
IEngine isrunning.1
0.6-0.8V
EGR valve
&
EVAP
.L
Engine speedis4,000 rpm.
105 P canisterpurgecontrol
solenoid valve IEngine
isrunning.1
BATTERYVOLTAGE
L
Idle speed (11
-14V)
107 IEngine
isrunning.j
B/Y ECCSground
L
Engine
ground
108 Idlespeed
!Engine isrunning.1
Approximately0.2V
L
Engine speedisbelow 3,200rpm.
Heated oxygen sensor
111 OR
heater IEngineisrunning.1
BATTERY VOLTAGE
L
Engine speedisabove 3,200rpm. (11
-14V)
IEngine isrunning.\
11-14V
L
Idle speed
113 SB IACV-AAC
valve lEngine
isrunning.1
~ Sle«;ng wheel;,be;ng I"med
2-11V
Air conditioner isoperating.
Rear window defogger switchis"ON".
Lighting switchis"ON".
!Engine isrunning.1
ApproximatelyOV
Torque converter
L
Idle speed
115 P/B clutch
solenoid valve
IEngineisrunning.1 (Warm-up condition)
(A/T
models)
L
Vehicle speedis60 km/h (37MPH) or BA
TTERY VOLTAGE
(11 -14V)
more in"D" position
116 BIY ECCS
ground IEngine
isrunning.1
Engineground
L
Idle speed
EC-285
•
TROUBLEDIAGNOSIS FOROTC11
Rotor plate
SEF6138
180
0
signal slitfor NO.1 cylinder
\\\\""I"~'11111
1
0
signal slit
\\\\\ d'"
/11;
:£
';\'0\
I//..;:
#'
/%
$ ~
180
0
signal slit
f
0
%
o
Camshaft
PositionSensor(CMPS)
The camshaft positionsensorisabasic component ofthe
ECCS. Itmonitors enginespeedandpiston position. These
input signals tothe ECM areused tocontrol fuelinjection, igni-
tion timing andother functions.
The camshaft positionsensorhasarotor plate andawave-
forming circuit.Therotor plate has360slits fora
1"
(POS) sig-
nal and 4slits fora180
0
(REF) signal. Thewave-forming circuit
consists ofLight Emitting Diodes(LED)andphoto diodes.
The rotor plate ispositioned betweentheLED andthephoto
diode. TheLED transmits lighttothe photo diode. Asthe rotor
plate turns, theslits cutthe light togenerate rough-shaped •
pulses. Thesepulses areconverted intoon-off signals bythe
wave-forming circuitandsent tothe ECM.
Rotor plate
SEF8638
Diagnostic
Trouble Code
No.
11
Malfunction
isdetected when....
• Either 1
0
or 180
0
signal isnot sent toECM forthe
first fewseconds duringengine cranking.
• Either
r
or 180" signal isnot sent toECM often
enough whiletheengine speedishigher thanthe
specified enginespeed.
~
• The relation between rand180
0
signal isnot in
the normal rangeduring thespecified engine
speed. Check
Items
(Possible Cause)
• Harness orconnectors
(The camshaft positionsensorcircuitisopen or
shorted.)
• Camshaft positionsensor
• Starter motor(Refer toEL section.)
• Starting systemcircuit(RefertoEL section.)
• Dead (Weak) battery
3)
@
1)
2)
DIAGNOSTIC
TROUBLECODECONFIRMATION
PROCEDURE
rif\
1)Turn ignition switch"ON"andselect "DATA
~ MONITOR" modewithCONSULT.
2) Start engine andrunitfor atleast 2seconds atidle
speed.
---------- OR----------
Start engine andrunitfor atleast 2seconds atidle
speed.
Turn ignition switch"OFF", waitatleast 7seconds
and then turn"ON".
Perform "Diagnostic TestMode II"(Self-diagnostic
results) withECM.
EC-289
KV11290220SEF833
SEF834
SEF835 INJECTION
NOZZLE ~
Cleaning (Coni'd)
4. Clean sprayholeofnozzle bodybyusing Tool.
To prevent sprayholefrom canting, alwayscleanitby starting
with inner sideandworking towardsoutside.
5. Decarbonate nozzleneedle tipbyusing Tool.
6. Check needle sinking.
(1) Pull needle abouthalfway outfrom body andthen release
it.
(2) Needle shouldsinkintobody verysmoothly fromjustits
own weight.
(3) Repeat thistestand rotate needle slightly eachtime.
If
needle failstosink smoothly fromanyposition, replaceboth
needle andbody asaunit.
KV11292010 SEF671AAssembly
Assemble inthe reverse orderofdisassembly, observingthe
following.
If
nozzle bodyisnot installed properly, Toolcannot beremoved
and nozzle bodymaybedamaged.
Holder tonozzle nut:
(OJ:
78-98 N'm (8.0-10.0 kg-m, 58-72 ft-Ib)
EC-378