
EMISSION
CONTROL
AND
TUNE
UP
reading
cylinders
through
spark
plug
hole
Repeat
compression
check
on
these
cylinders
1
If
compression
improves
considerably
piston
rings
are
defective
2
If
compression
does
not
improve
valves
are
sticking
or
seating
improperly
3
If
two
adjacent
cylinders
indicate
low
compression
and
injecting
oil
on
pistons
does
not
increase
compres
sion
the
cause
may
be
a
cylinder
head
gasket
leak
between
the
cylinders
Engine
oil
and
coolant
in
cylinder
could
result
from
this
problem
Compression
pressure
12
S
to
14
S
kg
cm2
178
to
206
psi
at
3S0
rpm
Checking
exhaust
manifold
heat
control
valve
Check
heat
control
valve
for
proper
operation
If
it
does
not
operate
properly
trouble
is
due
to
excess
carbon
on
shaft
or
damaged
shaft
Clean
if
necessary
The
bimetal
should
be
also
checked
for
proper
function
IGNITION
AND
FUEL
SYSTEM
Checking
battery
Check
electrolyte
level
in
each
battery
celL
L
Unscrew
each
filler
cap
and
inspect
fluid
leveL
If
fluid
level
is
low
add
distilled
water
to
bring
level
up
to
app
roximately
10
to
20
mm
0
3937
to
0
7874
in
above
plates
Do
not
overfilL
2
Measure
specific
gravity
of
battery
electrolyte
ET002
Fig
ET
B
Checking
the
specific
gravity
of
battery
electrolyte
Permissible
Full
charge
value
value
at
200C
68OF
Frigid
climates
Over
1
22
1
28
Tropical
climates
Over
1
18
1
23
Other
climates
Over
L
20
1
26
Clean
the
top
of
battery
and
terminals
with
a
solu
lion
of
baking
soda
and
water
Rinse
off
and
dry
with
compressed
air
The
top
of
battery
must
be
clean
to
prevent
current
leakage
between
terminals
and
from
positive
terminal
to
hold
down
clamp
In
addition
to
current
leakage
prolonged
accumulation
of
acid
and
dirt
on
the
top
of
battery
may
cause
blistering
of
the
material
covering
connector
straps
and
corrosion
of
straps
After
tightening
terminals
coat
them
with
petro
laturn
vaseline
to
protect
them
from
corrosion
Checking
and
adjusting
ignition
timing
I
Check
spark
plugs
and
distributor
breaker
points
for
condition
2
Thoroughly
wipe
off
dirt
and
dust
from
timing
marks
on
crank
pulley
and
front
cover
3
Warm
up
engine
sufficiently
ET
5

EMISSION
CONTROL
AND
TUNE
UP
Fig
ET
11
Checking
spark
plug
gap
Checking
distributor
ignition
wiring
and
ignition
coil
Distributor
Check
centrifugal
advance
unit
for
loose
connection
or
improper
operation
If
it
is
not
operating
properly
the
trouble
may
be
due
to
a
sticky
spring
or
excessively
worn
parts
This
operation
needs
a
distributor
tester
As
to
inspection
procedure
and
reference
data
refer
to
relative
topic
under
Distributor
in
Section
EE
Page
EE
32
If
vacuum
advance
mechanism
fails
to
operate
proJr
erly
check
for
the
following
items
and
correct
the
trouble
as
required
1
Check
vacuum
inlet
for
signs
of
leakage
at
its
connection
If
necessary
retighten
or
replace
with
a
new
one
2
Check
vacuum
diaphragm
for
air
leak
If
leak
is
found
replace
diaphragm
with
a
new
one
3
Inspect
breaker
plate
for
smooth
moving
If
plate
does
not
move
smoothly
this
condition
could
be
due
to
sticky
steel
balls
or
pivot
Apply
grease
to
steel
balls
or
if
necessary
replace
breaker
plate
as
an
assembly
For
vacuum
advance
characteristics
refer
to
Distribu
tor
in
Section
EE
Page
EE
32
Ignition
wiring
Use
an
ohmmeter
to
check
resistance
of
secondary
cables
Disconnect
cables
from
spark
plugs
and
install
the
proper
adapter
between
cable
and
spark
plug
Remove
distributor
cap
from
the
distributor
with
secondary
cables
attached
Do
not
remove
the
cables
from
the
cap
Check
the
resistance
of
one
cable
at
a
time
Connect
the
ohmmeter
between
the
spark
plug
adapter
and
the
corresponding
electrode
inside
the
cap
If
resistance
is
more
than
30
000
ohms
remove
the
cable
from
the
cap
and
check
cable
resistance
only
If
the
resistance
is
still
more
than
30
000
ohms
replace
cable
assembly
T
I
II
Fig
ET
12
Checking
high
tension
cables
Ignition
coil
Check
ignition
coil
for
appearance
oil
leakage
or
performance
For
details
refer
to
Section
EE
Page
EE36
Checking
distributor
cap
and
rotor
Note
This
operation
is
to
be
performed
while
chekcing
distribuotr
points
Inspect
distributor
cap
for
cracks
and
flash
over
External
surfaces
of
all
parts
of
secondary
system
must
be
cleaned
to
reduce
possibility
of
voltage
loss
All
wires
should
be
removed
from
distributor
cap
and
coil
so
that
terminals
can
be
inspected
and
cleaned
Burned
or
corroded
terminals
indicate
that
wires
were
not
fully
seated
which
causes
arcing
between
end
of
wire
and
terminal
When
replacing
wires
in
terminal
be
sure
they
are
fully
seated
before
pushing
rubber
nipple
down
over
tower
Check
distributor
rotor
for
damage
and
distributor
cap
for
cracks
ET
7

ENGINE
6
Start
the
engine
and
continue
idling
as
described
under
paragraphs
I
2
and
3
above
When
several
minutes
have
passed
and
the
valve
is
partially
opened
read
the
thermister
indication
It
is
correct
if
the
reading
falls
between
380C
1000
F
and
550C
1300
F
If
the
reading
is
abnormal
replace
the
sensor
7
On
the
engine
equipped
with
an
idle
compensator
as
service
option
do
as
follows
before
replacing
the
sensor
Clog
hose
on
idle
compensator
side
by
twisting
or
clamping
it
and
check
the
temperature
as
given
in
paragraphs
5
and
6
above
If
the
thermometer
shO
vs
correct
temperature
replace
the
idle
compensa
tOf
if
the
reading
is
abnormal
replace
the
sensor
CRANKCASE
EMISSION
CONTROL
SYSTEM
This
system
returns
blow
by
gas
to
both
the
intake
manifold
and
carburetor
air
cleaner
The
Posirive
Crankcase
Ventilation
PCV
valve
is
provided
to
conduct
crankcase
blow
by
gas
to
the
intake
manifold
Duirng
partial
throttle
operation
of
the
enigne
the
intake
manifold
sucks
the
blow
by
gas
through
the
valve
Normally
the
capacity
of
the
valve
is
sufficient
to
handle
any
blow
by
and
a
small
amount
of
ventilating
air
The
ventilating
air
is
then
drawn
from
the
clean
side
of
the
carburetor
air
cleaner
through
the
tube
connecting
carburetor
air
cleaner
to
rocker
cover
intu
the
crankcase
Under
full
throttle
condition
the
manifold
vacuum
is
insufficient
to
draw
the
blow
by
flow
through
the
valve
and
its
flow
goes
through
the
tube
connection
in
the
reverse
direction
In
cars
with
an
excessively
high
blow
by
some
of
the
flow
will
go
through
the
tube
connection
to
the
carburetor
air
cleaner
under
all
conditions
j
Fresh
air
Blow
by
gas
1m
Air
used
in
filtering
oil
t
2
3
4
PCV
valve
Flame
arrester
Oil
filler
cap
Baffle
plate
and
steel
net
ECOOl
Fig
ET
3
7
Crankcase
emission
control
system
at
partially
throttle
open
ET
22

EMISSION
CONTROL
AND
TUNE
UP
CD
@
Fresh
air
Blow
by
gas
Air
used
in
filtering
oil
1
PCV
valve
2
Flame
arrester
3
Oil
filler
cap
4
Baffle
plate
and
steel
net
E
C002
Fig
ET
J8
Crankcase
emission
control
system
at
full
throttle
open
Checking
and
replacing
PCV
valve
Test
PCV
valve
in
accordance
with
the
following
me
thod
With
engine
running
at
idle
remove
the
ventilator
hose
from
PCV
valve
If
the
valve
is
working
a
hissing
noise
will
be
heard
as
air
passes
through
the
valve
and
a
strong
vacuum
should
be
felt
immediately
when
a
finger
is
placed
over
the
valve
inlet
If
the
valve
is
plugged
replace
with
a
new
one
Check
for
deposit
plugging
in
the
hose
Clean
if
necessary
Intake
manifold
l
illlr
nnnl
UUUU
l
I
G
EC014
FigET
39
Cross
sectional
view
of
PCV
valve
Checking
ventilation
hoses
I
Check
hoses
and
hose
connections
for
leaks
2
Disconnect
all
hoses
and
blow
them
out
with
compressed
air
If
any
hose
can
not
be
free
of
obstructions
replace
with
a
new
one
Insure
that
the
flame
arrester
is
surely
inserted
in
the
hose
between
the
air
cleaner
and
rocker
cover
EVAPORATIVE
EMISSION
CONTROL
SYSTEM
Checking
engine
compartment
hose
connections
and
fuel
vapor
control
valves
Checking
fuel
tank
vapor
liquid
separator
and
vapor
vent
line
I
Check
all
hoses
and
fuel
tank
ftIler
cap
2
Disconnect
the
vapor
vent
line
connecting
flow
guide
valve
to
vapor
liquid
separator
ET
23

ENGINE
Defective
spark
plug
Improper
ignition
timing
Defective
ignition
coil
Disconnection
of
high
tension
cable
Loose
connection
or
disconnection
in
prima
ry
circuit
Lack
of
fuel
Dirty
fuel
strainer
Dirty
or
clogged
fuel
pipe
Fuel
pump
will
not
work
properly
Carburetor
auto
choke
will
not
work
prop
erly
Improper
float
level
adjustment
Improper
idling
Dirty
or
clogged
carburetor
Damaged
anti
dieseling
solenoid
Clogged
breather
pipe
Incorrect
spark
plug
tightening
or
defective
gasket
Improper
grade
engine
oil
or
viscosity
drop
ping
Incorrect
valve
clearance
Compression
leak
from
valve
seat
Sticky
valve
stem
Weak
or
defective
valve
springs
Compression
leak
at
cylinder
head
gasket
Sticked
or
defective
piston
ring
Worn
piston
ring
or
cylinder
Troubleshooting
procedure
Pour
engine
oil
from
plug
hole
and
then
measure
cylinder
compression
Clean
adjust
plug
gap
or
replace
Adjust
Replace
Replace
Repair
or
replace
Supply
Replace
Clean
Repair
or
replace
Check
and
adjust
Correct
Adjust
Disassemble
and
clean
Replace
Clean
Tighten
to
normal
torque
or
replace
spark
plug
assembly
Replace
with
proper
grade
oil
Adjust
Remove
cylinder
head
and
lap
valves
Correct
or
replace
valve
Replace
valve
springs
Replace
gasket
Replace
piston
ring
Overhaul
engine
Compression
increases
Trouble
in
cylinder
or
piston
ring
Compression
unchanged
Compression
leak
from
valve
cylinder
head
or
head
gasket
ET
28

IMPROPER
ENGINE
IDLING
Fuel
system
in
trouble
Low
compression
Others
Ignition
system
in
trouble
Engine
idle
too
fa
t
ENGINE
POWER
NOT
UP
TO
NORMAL
4
w
compression
Ignition
system
in
trouble
Fuel
system
in
trouble
EMISSION
CONTROL
AND
TUNE
UP
Clogged
or
damaged
carburetor
jets
Incorrect
carburetor
adjustment
idle
speed
idle
mixture
Clogged
air
cleaner
Defective
gaskets
of
manifolds
or
carburetor
insulator
Improper
float
level
adjustment
Incorrect
valve
clearance
Extremely
low
revolution
Incorrect
basic
ignition
timing
Incorrect
automatic
teinperature
control
air
cleaner
Defect
or
malfunction
of
ignition
system
spark
plug
high
tension
cable
breaker
point
ignition
coil
etc
Trouble
in
throttle
link
and
cable
Incorrect
throttle
opener
adjustment
Trouble
in
PCV
valve
Trouble
in
automatic
choke
Defect
or
malfunction
of
ignition
system
spark
plug
high
tension
cable
breaker
point
ignition
coil
etc
Incorrect
ignition
timing
Defective
spark
plugs
Defective
distributor
points
Malfunction
of
choke
system
Clogged
fuel
pipe
ET
29
Clean
or
replace
Adjust
idle
speed
mixture
Replace
element
Replace
gasket
Adjust
Previously
mentioned
Adjust
Adjust
idie
rpm
Adjust
ignition
timing
Adjust
automatic
temperature
control
air
cleaner
Adjust
or
replace
ignition
system
Check
throttle
link
and
cable
Adjust
throttle
opener
Replace
PCV
valve
Adjust
automatic
choke
Adjust
or
replace
ignition
system
Previously
mentioned
Adjust
Clean
adjust
or
replace
plugs
Dress
or
replace
points
Check
con
denser
Adjust
Clean

EMISSION
CONTROL
AND
TUNE
UP
Mechanical
knocking
Crankshaft
bearing
knocking
Connecting
rod
bearing
knocking
Piston
and
cylinder
noise
Piston
pin
noise
Water
pump
noise
Others
Defect
or
malfunction
of
ignition
system
spark
plug
high
tension
cable
breaker
point
ignition
coil
etc
This
strong
dull
noise
increases
when
the
engine
is
accelerated
To
locate
the
place
calise
a
misfire
on
each
cylinder
If
the
noise
stops
by
the
misfire
this
cylinder
generates
the
noise
This
is
a
little
higher
pitched
noise
than
the
crankshaft
knocking
and
also
increases
when
the
engine
is
accelerated
Cause
a
misfire
on
each
cylinder
and
if
the
noise
diminishes
almost
completely
this
crank
shaft
bearing
generates
the
noise
When
you
hear
an
overlapping
metalic
noise
which
increases
its
magnitude
with
the
revo
lution
of
the
engine
and
which
decreases
as
the
engine
is
warmed
up
this
noise
is
caused
by
the
piston
and
cylinder
To
locate
the
place
cause
a
misfire
on
each
cylinder
This
noise
is
heard
at
each
highest
and
lowest
dead
end
of
the
piston
To
locate
the
place
cause
a
misfire
on
each
cylinder
This
noise
may
be
caused
by
the
worn
or
damaged
bearings
or
by
the
uneven
surface
of
sliding
parts
An
improper
adjustment
of
the
valve
clear
ance
Noise
of
the
timing
chain
An
excessive
end
play
on
the
crankshaft
Remarks
Disengage
the
clutch
slightly
and
this
noise
will
stop
Wear
on
the
clutch
pilot
bushing
Remarks
This
noise
will
be
heard
when
the
clutch
is
disengaged
ET
31
Adjust
or
replace
ignition
syste
m
This
is
caused
by
the
wom
or
damaged
bearings
or
unevenly
worn
crankshaft
Renew
the
bearings
and
adjust
o
change
the
crankshaft
Check
the
lubrication
system
Same
as
the
case
of
crankshaft
bear
ings
This
may
cause
an
abnormal
wearing
of
the
cylinder
and
lower
compression
which
in
turn
will
cause
a
lower
output
power
and
excessive
consump
tion
of
oiL
Overhaul
the
engine
This
may
cause
a
wear
on
the
piston
pin
or
piston
pin
hole
Renew
the
piston
and
piston
pin
as
sembly
Replace
the
water
pump
with
a
new
one
Readjust
Adjust
the
tension
of
the
chain
Disassemble
the
engine
and
renew
the
main
bearing
bushing
Renew
the
bushing
and
adjust
the
drive
shaft

ABNORMAL
COMBUSTION
backfire
afterflfe
run
on
etc
Improper
ignition
timing
Fuel
system
in
trouble
Defective
cylinder
head
etc
EXCESSIVE
OIL
CONSUMPTION
Oil
leakage
Excessive
oil
consumption
ENGINE
Improper
ignition
timing
Improper
heat
range
of
the
spark
plugs
Damaged
carburetor
or
manifold
gasket
backfire
afterflre
Defective
carburetor
jet
Improper
function
of
the
float
Uneven
idling
Improperly
adjusted
valve
clearance
Excess
carbon
in
the
combustion
chamber
Damaged
valve
spring
backfire
afterure
Loose
oil
drain
plug
Loose
or
damaged
oil
pan
gasket
Loose
or
damaged
chain
cover
gasket
Defective
oil
seals
in
front
and
rear
of
the
crankshaft
Loose
or
damaged
locker
cover
gasket
Improper
tightening
of
oil
filter
Loose
or
damaged
oil
pressure
switch
Worn
cylinder
and
piston
Improper
location
of
the
ring
split
or
reo
versed
assembly
ET
32
Adjust
the
ignition
timing
Use
specified
spark
plugs
Replace
them
with
new
ones
Disassemble
the
carburetor
and
check
it
Adjust
the
level
and
check
the
needle
valve
Adjust
Readjust
Remove
the
cylinder
head
and
remove
carbon
Replace
it
with
a
new
one
Tighten
it
Renew
the
gasket
or
tighten
it
Renew
the
gasket
or
tighten
it
Renew
the
oil
seals
Renew
the
gasket
or
tighten
it
Do
not
tighten
excessively
Renew
the
gasket
and
tighten
it
cor
rectly
Retighten
or
renew
the
oil
pressure
switch
Overhaul
the
cylinder
and
renew
the
piston
Reassemble
the
piston
rings
correctly