1973 DATSUN B110 check oil

ENGINE

Improper
air
fueled
mixtur

into

cylinder
walls
Check
the
fuel

system

Seizure
of

sliding

parts
Lkl
rease
of
oil

pressure
Previously
mentioned

Insufficient

clearances
Reassemble
with
the

designated
clear

ances

Overheat

Previously
mentioned

Improper
fuel
mixture
Check
the

fuel
system

SERViCE
JOURNAL
OR

6UU
ETIi
l
REFERENCE

DATE
JOURNAL
or

BULLETIN
No
PAGE
No
SUBJECT

ET
34

1t

ENGINE

Fig
EM
IO
Intake

manifold

Fig
EM
12
Intake

and
exhaust

manifolds

Fig
EM
It
Exhaust

manifold

ENGINE
DISASSEMBLY

CONTENTS

CLEANING
AND

INSPECTION

DISASSEMBL
Y
EM
4

EM
5
PISTON
AND
CONNECTING
ROD

CYLINDER
HEAD
EM
7

EM
7

CLEANING
AND
INSPECTION
breakage
rust

damage
and
loss

Clean
the

engine
thoroughly
before
disassembly

Before

cleaning
the

engine
remove
the
electrical

parts

and

plug
up
the
carburetor
air
horn
to
avoid
intrusio
n
of

foreign
matter
2

Cylinder
block

Check

thoroughly
the

water

jacket

for
cracks
and

breakage

3
Clutch

howing
Check
for
cracks

1
The

engine
exterior
Check
the

covers
and
bolts
for
4

Oil

pan
Check
for
excessive
rust

EM
4

ENGINE

J

I
r
I

I
J

fj

7
L

j
8

if

d1
I

ilfi
3

c

7

I
t

j

v

1

Ji

Fig
EM
27

Valve
mo
1

2
Be
careful
not
to
lose
valve

spring
seat
oil
seal
valve
collet
and
valve
rocker

spring

O

tj
AAAftIl

C

e
WWII

o

glAWle

Fig
EM
28

Valve

components

INSPECTION
AND
REPAIR

CONTENTS

PREPARATION
FOR
INSPECTION
EM
8

How
to
measure
cylinder
bore

EM
16

CYLlNOER
HEAD
AND

80ring
cylinder
EM
16

VALVES

EM
9

PISTON
PISTON
PIN
AND

Checking
cylinder
head

mating
face
EM
9

PISTON
RING

EM
18

Valve

assembly
EM
9

CONNECTING
ROD

EM
19

Valve

spring
EM
10
CRANKSHAFT
EM

20

Valve
rocker
shaft
and
rockei
arms

EM
lO
BUSHINGS
AND
BEARINGS

EM

21

Valve
lifter

and

push
rud

EM
11

Measuring
main

bearing
clearance

EM
21

Valve

guide
EM
11

Measuring
connecting
rod

bearing
clearance

EM
22

Valve
seat
inserts

EM
12

Fitting
crankshaft
bearings
EM
22

CAMSHAFT
AND

CAMSHAFT
BEARINGS
EM
14

Fitting
camshaft

bushings
EM
23

Measuring
camshaft

bearing
clearance

EM
14

MISCELLANEOUS
COMPONENTS
EM

24

Valve

timing
EM
14
Crankshaft

sprocket
and
camshaft

Checking
camshaft
for

bending
EM
14

sprocket
EM

24

CYLlNOER
BLOCK
EM
15

Flywheel
EM

25

PREPARATION
FOR
INSPECTION

L

Check
the

cylinder
head
and

cylinder
block
for

traces

of
water
leaks
before

cleaning

2

Clean
all

parts
to
remove
oil
stains
carbon

deposits
fur
and
other

foreign
matters

completely

3
Make

sure
that
all
oil
holes
are
clear
Blow
air
into

them
if

required

4

Secure

proper
assembly
carefully

EM
8

ENGINE

2
The
valve
face

or
valve
stem
end
surface
should
be

refaced

by
using
a

valve

grinder

Notes
a
Deflection
of
seat
surface

against
axis
should

be
0
03
mm
0
0012
in
or
less

b
Correctness
of

right
angle
and
out
of
round

should
be
0
01
mm
0
0004
in

or

I

c

EM111

Fig
EM
33

Valve

grinder

Note
When
the
a1ve
head
has
been
reduced
to
0
5
mm

0
0197
in

or

I
in

thickn
replace
the
al

e

Grinding
allowance

for
the
alve

stem
end
surface

is
0
5

mm
10
0197
in

or

I

Valve

spring

I
Measure
the

free

length
and
the
tension
of

each

spring
If
the
measured
value
exceeds
the

specified
limit

replace
the

spring

Spring

specifications

Free

length
46
5
mm
1

831
in

38
7

rom
at
23
9

kg

1
524
in

at
52
7Ib
Valve
closed

Valve

open
30
2
rom
at
58
5

kg

1
19
in
at
1291b

EM
l0
2

Check
each

spring
for
deformation
with
a

square

Any
springs
with

deflection
of
1
6

mm
0

0630
in
or

more
must
be

replaced

EM113

Fig
EM

34
Valve

spring
test

Valve
rocker
shaft
and
rocker
arm

I

Check
the
valve

rocker
shaft
and
rocker
arm
for

seizure
and
wear
and

repair
or

replace
as

required

Valve
rocker
arm
to
shaft
oil
clearance

0
02
to
0
05

mm
0
0008
to
0
0020
in

2

When
valve

contact
surface
of
the
valve
rocker
arm
is

worn

excessively
in

step
repair
by
means
of
a
valve

grinder
or
replace

Grinding
allowance
for
valve
contact
surface
of
the

valve
rocker
arm
is
0
5
rom
0
0197
in

or
less

t

Fig
EM

3S

val
Tocker

shaft

ENGINE

CAMSHAFT
AND
CAMSHAFT

BEARING

Measuring
camshaft

bearing
clearance

Measure

inner
diameter
of
the
camshaft

bearing
and

outer
diameter
of
the

camshaft

journaL

If
camshaft

bearing
clearance
is
excessive

replace
the

cylinder
block

assembly

Limit
0
15mm
0
0059
in

Standard
o
oi
to
0
07mm

M012
to
0

0627
in

Fig
EM
42

Camshaft
bearing
check

1st

2nd

Oil

clearance

mm
in
3rd

4th

5th

1st

Inner

I
2nd

I

diameter
of

I

I
camshaft

3rd

bearing

mm
in

14th
I

15th
I
Standard

0
037

to
0
060

0
0015

to
0
0024

0
027
to
0

050

0
00

to
0
0020

0
040
to

0
063

0
0016
to
0

0025

0
027
to

0
050

0
0011
to

0
0020

0
037
to

0
060

0

0015
to
0
0024

43
833
to
43

843

i

7257
to
I
7261

43
323

to
43
333

l
7050
to
1
7060

42
836
to

42
846

1

6865
to
1
6868

42
323

to
42
333

1
6663
to

1
6667

41
258
to
41
268

1

6243
to

1
6247
Wear
limit

0
15

0
0059

1

1

1

1
Valve

timing

If

the
camshaft
has

no
apparent
damage
although
some

valve
troubles
have
been
detected

compare
valve

timing

data
with

the
valve

timing
diagram
to
ensure
that

beginning
and

ending
of
stroke
for
all

cylinden
are

complying
with

specified
advance
and
retard

figures

T
D
C

DIRECTION
OF

ROTATION

INTAKE

B
D
C

Fig
EM
43
Valve

timing
diagram

Unit

degree

a
b
e
f
d
c

248
248
14
54
12

56

Checking
camshaft
for

bending

Check
the
camshaft
camshaft

journal
and
cam

surface
for
bend
wear
or

damage

If
defective
condition
exceeds
the
limit

replace
the

defective

part
s

2

Apply
a
dial

gauge
to
the
center

journal
turn
the

camshaft
and
read
the
dial

gauge
Actual

bend
is
a

half
of

the
value
indicated
on
the

dial

gauge

Standard
Bend
limit

Camshaft
bend

mm
in
0
015
0
0006
0
05
0
0020

EM
14

ENGINE

PISTON
PISTON
PIN
AND

PISTON
RING

Check
for

seizure
scratch
and
wear

Replace
as

required

o

10

e

O

I
l

Fig
EM
51
Piston
and

connecting
rod

assembly

2
Measure
side
clearance
of
each

piston
ring
and

ring

groove
with

the

piston
ring
installed

on
the

piston

Clearance
of
a

new

piston
and

piston
ring
should
be

as

follows

EM129

Fig
EM
52
Side
clearance
measurement

EM
18
Side
clearance

Standard
Wear

limit

mm
in

mm
in

Top
ring
0
04
to
0
Q7

02
0
0079

0
00
5

to
0
0027

2nd

ring
0
04
to
0

07

0
0015
to
0
027
0
2
0
0079

Oil

ring
0
04

to
0
08

0

0015
to

0
0031

I
0
2
0

0079

Ring
gap

Standard
Wear
limit

mm
in

mm
in

Top
ring
0
2

to
0
35

1
0
0
0394

0
0079
to

0
0138

2nd

ring
0
2

to
0
35

1
0
0
0394

0
0079
to

0
0138

Oil

ring
0
3
to
0
9

1
0
0
0394

0
01
8

to
0
0354

3

Place
the

ring
at
the
bottom
of
the

ring
traveled

part

of
cylinder
bore
in
which
it
will
be
used

Square

ring
in
bore

by
pushing
it
into

position
with
the

head

piston
Measure

gap
between
ends
of

ring
with

feeler

gauge

Gap
should
be

as
listed
above

Fig
EM
53

Ring
gap
measurement

ENGINE
MECHANICAL

Standard
Maximum

Crankshaft
bend

mm
in
0
05

0

0020
0

015

0

0006

Note

When
measuring
bend
use
a
dial

gauge

Bend
value
is

a
half
of
the
reading
obtained
when

the
crankshaft
is
turned
once
with
the
dial

gauge

applied
to

its
center
journal

3

After
regrinding
the
crankshaft
fmish
it
to
the

necessary
size
indicated
in
the
lists

on

pages
EM
25

by

using
an

adequate
undersize
bearing
according
to
the

extent
of

required
repair

4
Install
the
crankshaft
in
the

cylinder
block
and

measure
the
thrust
clearance

Fig
EM
60

Crankshaft
end

pldy
check

Standard
Limit

Crankshaft
free
end

play
rom

in
0
05
to
0
15

0
0020
to
0
0059
0
30

0
D118

5
Check
the

main
drive
shaft

pilot
bearing
at
the
rear

end
of
the
crankshaft
for
wear
and

damage

Replace
it
if

any
defects
are
detected
BUSHING
AND
BEARING

Measuring
main

bearing

clearance

Check
all

bearings
and

bushings
for
seizure
melt
scar

and

burr

Replace
bushings
if

any
defects
are
detected

2

Wipe
off
oil

and
dust

especially
the
rear
of
the

bushing

3

Set
the
main

bearing
on
the

cap
block

Scale

Plastigage

EM141

Fig
EM
61

Plastigage

4
Cut
a

plastigage
to
the

width
of
the

bearing
and

place

it
in

parallel
with
the
crank

pin
getting
clear

of
the
oil

hole

Install
the

cap
on
the
assembly
and

tighten
them

together
with
the

specified
torque

Tightening
torque

5

0
to
6

0

kg
m
36

to
43

ft
lb

Note
Be

sure
not
to
turn

the
crankshaft
when
the

plastigage
is

inserted

5
Remove
the

cap
and
measure
width
of
the

plastigage

at
its
widest

part
with
the
scale

printed
in
the

plastigage

envelope

EM
21

ENGINE

Pig
EM
62

Bearing
clearance
check

Measuring
connecting
rod

bearing
clearance

Measure

connecting
rod

bearing
clearance
in
the

same

manner

Tightening

torque

3
2
to
3

8

kg
m
23

to
28
ft
Ib

Bearing
oil
clearance

Standard
Wear
limit

Main

bearing

clearance

rom
in
0
020

to
0
062

0

0008
to
0
0024
0
1

0
0039

Connecting
rod

bearing

clearance

mm
in
0
020

to
0
050

0
0008
to

0
0020
0
1

0
0039

2
If
clearance
exceeds
the

specified
value

replace

bearing
with
an

undersize

bearing
and

grind
out
the

crankshaft

journal
adequately
Fig
EM
63

Bearing
clearance
check

Fitting
crankshaft
bearings

I
Set

the
bushings
on
the
main

bearing
cap
and
the

cylinder
block

bearing
recess
and

tighten
the

cap
bolts
to

the

specified
torque

Tightening
torque

5
0
to
5
3

kg
m
36
to
38
ft
lb

2
Loosen
the

cap
bolt
on

one
side
and
measure

clearance
between

the

cap
and

cylinder
block
side

n
n

u

ii
Bearing

6
Weight

EM143

Fig
EM
64

Bearing
crush
check

EM
22