
Low 
in
the
range 
I 
is
led 
to
the 
low
and 
reverse 
clutch 
from 
the
line
pressure 
5
through 
the 
line
pressure 
12 
and 
at 
the 
same 
time
the 
same 
is 
led 
to 
the 
left 
end
spring
unit
Consequently 
although 
the
go
vernor
pressure 
increases 
the 
valve 
is
still
depressed 
toward 
the
right 
and
the 
SFV 
is
fixed 
in 
the 
Low
posi
tion 
When
kicked 
down
at 
the
2nd
speed 
the 
SDV
operates 
and 
the
line
pressure 
13 
depresse 
the 
FSV 
to
ward 
the
right
Although 
the
governor
pressure 
15 
is
considerably 
high 
the
valve 
is
depressed 
completely 
toward
the
right 
and 
the
FSV 
is
returned 
to
the 
Low
position 
This
operation 
is
called 
Kick 
down
shift
2nd 
3rd 
shift 
valve 
SSV
The 
SSV 
is
a 
transfer 
vaIve 
which
shifts
speed 
from 
2nd 
to 
3rd
When 
the 
vehicle 
is
stopped 
the
SSV 
is
depressed 
toward 
the
right 
by 
the
spring 
and 
is 
in
the 
2nd
position 
It
is
provided 
however 
that 
the 
FSV
decides 
the
shifting 
either
to 
Low
or
2nd
When 
the
vehicle 
is
running 
the
governor
pressure 
15 
is
applied 
to
the
right 
end 
surface 
and 
the 
SSV 
is
depressed 
toward 
the
left
Contrarily
the
spring 
force 
line
pressure 
3 
and
throttle
pressure 
19
depress 
the
SSV
toward 
the
right
When 
the
vehicle
speed 
exceeds 
a
certain 
level 
the
governor
pressure
exceeds 
the 
sum 
of 
the
spring 
force
line
pressure 
and 
throttle
pressure 
the
valve 
is
depressed 
toward 
the 
left 
and
the 
line
pressure 
3 
is 
closed 
Conse
quently 
the 
forces
are 
rapidly 
un
balanced 
the 
force 
to
depress 
the 
SSV
toward 
the
right 
reduces 
and 
thus 
the
SSV 
is
depressed 
to 
the 
Ie 
ft 
end
for 
a
moment
With 
the 
SSV
depressed 
to
ward 
the
left 
end 
the 
line
pressure 
3
is
connected 
with 
the 
line
pressure
10 
the
band 
servo 
is 
released 
the
front 
clutch 
is
engaged 
and
speed 
is
shifted
to 
3rd
When
the 
accelerator
pedal 
is
de
pressed 
both 
the 
line
pressure 
3
and
the 
throttle
pressure 
19
are
high 
and 
AUTOMATIC 
TRANSMISSION
therefore 
the
SSV 
is
retained 
in
2nd 
unless 
ihe
governor 
pressure
IS 
exceeds
the 
line
pressure 
3 
and
the
throttle
pressure 
19
In
the 
3rd
position 
force 
to
depress 
the
SSV 
toward 
the
right 
is
remained
only 
on 
the 
throttle
pressure
16 
and
the 
throttle
pressure 
16 
is
slightly 
lower 
than 
that
toward 
the
right 
which 
is
applied 
while
shifting
from 
2nd 
to 
3rd
Consequently 
the 
SSV 
is 
returned
to 
the
2nd
position 
at 
a
slightly 
low
speed 
side
Shifting 
from 
3rd 
to
2nd
occurs 
at
a 
speed
slightly 
lower
than 
that 
for
2nd 
to 
3rd
shifting
When 
kicked 
down 
at 
the 
3rd
line
pressure 
13 
is 
led 
from 
the 
SDV
and 
the 
SSV 
is
depressed 
toward 
the
right 
Although 
the
governor 
pressure
is
considerably 
high 
the 
valve 
is
de
pressed 
completely 
toward 
the
right
and 
thus 
the 
SSV 
is 
returned 
to
2nd
position 
This
operation 
is
called 
Kick 
down 
shift
When 
the 
shift 
lever 
is 
shifted
to
2 
or 
I
range 
at 
the
3rd
speed
the 
line
pressure 
3 
is
drained 
at
the
MNV
Consequently 
the 
front 
clutch
operating 
and 
band 
servo
releasing 
oils
are 
drained 
As
the
res
lIt 
the 
trans
mission 
is 
shifted
to 
the 
2nd 
or
low
speed 
although 
the
SSV 
is 
in
the 
3rd
position
When 
the
speed 
is 
shifted 
to 
the
3rd 
a
one
way 
orifice 
24 
on 
the
top 
of 
the
SSV 
relieves 
oil
transmitting
velocity 
from 
the 
line
pressure 
3
to
the 
line
pressure 
10 
and 
reduces 
a
shock
generated 
from 
the
shifting
Contrarily 
when 
shifted 
from 
3rd
to 
2 
or
range 
and 
the
speed 
is
shifted 
to 
the 
2nd
spring 
of 
the 
orifice 
24 
is
depressed 
the 
throttle
becomes 
ineffective 
the
line
pressure
10 
is
drained
quickly 
and 
thus
delay 
in 
the
speed 
shifting 
is
elimi
nated
Throttle
of 
the
line
pressure 
6
relieves 
the 
oil
transmitting 
velocity
from 
the
line
pressure 
6 
to 
the
line
pressure 
10 
when
the 
lever 
is
shifted
to 
the
R
range 
and 
relieves 
drain
velocity 
from 
the 
line
pressure 
10 
to
the 
line
pressure 
6
when
shifting
from 
3rd 
to
2nd 
at
the 
D
range 
Thus 
the 
throttle 
of 
the 
line
pressure 
6 
reduces
a 
shock
generated
from 
the
shifting
A
plug 
in 
the 
SSV 
left
end
readjust
the 
throttle
pressure 
16 
which 
varie
depending 
on 
the
engine 
throttle 
con
dition 
to 
a
throttle
pressure 
19
suited 
to 
the
speed 
change 
control
Moreover 
the
plug 
is
a 
valve 
which
applies 
line
pressure 
13 
in
lieu 
of 
the
throttle
pressure 
to 
the
SSV 
and 
the
FSV 
when 
kick
down 
is
performed
When 
the 
throttle
pressure 
16 
is
applied 
to 
the 
left 
side 
of 
this
plug
and 
the
plug 
is
depressed 
toward 
the
right 
a 
slight
space 
is 
made 
from 
the
throttle
pressure 
16 
to
19 
A 
throt
tIe
pressure 
19 
which 
is 
lower
by 
the
pressure 
loss
equivalent 
to 
this
space 
is
generated 
the
pressure 
loss 
is 
added 
to
the
spring 
force 
and 
thus
the
plug 
is
depressed 
back 
from 
the
right 
to 
the
left
When 
this
pressure 
19 
increases
excessively 
the
plug 
is 
further 
de
pressed 
toward 
the 
left
space 
from
the
throttle
pressure 
19 
to 
the 
drain
circuit
13 
increases 
and 
the 
throttle
pressure 
19 
lowers 
Thus 
the
plug 
is
balanced 
and 
the
throttle
pressure
19 
is 
reduced 
in 
a
certain 
value 
b
3 
Orifice
t
checking 
valve
24
15
2 
2
i 
I
1 
c
V 
Y 
ii 
pr
W
jt1
iff
I 
W 
q
I 
nHH
J
L19
H 
10
15
AT 
9 
A
T098
Fig 
AT
13 
2nd 
3rd
shiflvalue 

AUTOMATIC 
TRANSMISSION
UN
range 
Neutral
Low
R
Brek
B 
eke
B
x
12
VK
Th 
o 
I
V 
lv 
7
G 
0
j
Lve
Fro
Lub 
lc 
l
Otifite
Check
Valve
D
alnValve 
j
11
I
3
ThrOUle
OrOlln
Vah 
f 
11
J
l
8 
5018
Back 
up 
g
Dow 
ill 
V 
lv
V 
v
P 
Modif
V 
lve
15
13
8Jlux
3
j 
p 
ssu
A
euleto 
Velye 
6
lL
2 
Menuel
V 
lv
iiJIN
NOI 
M 
ked 
O 
in
Lin 
pre 
lGovernor 
teed
pr 
e
Gove 
no
pr 
s
Torquecon 
e
p 
e5SU
ThroW
p 
S 
Ond
y
G 
o 
V
8 
Primary
Goy 
no 
V 
l
Fig 
A 
T 
29 
Oil
pressure 
circuit
diagram 
N
range 
Neutral
AT 
19 

AUTOMATIC 
TRANSMISSION
D
range 
Low
gear
To
queCon 
t 
Front
Clutch 
LOW
R
B
B 
k
B
I
12 
I
3
L
12
U 
J
I
IL
CID 
Vecu 
7 
t 
l
if 
Valva
V 
lv
TIC 
Oil
Pr
r
0
i 
Or 
in
lV 
I
F 
Ofll
Lubf 
lut
Orific
Check
V 
lve
O 
inV
Th
onl
O 
ain
V 
t
ll 
Dow 
thih
Solenoid
ID 
Pt
Modifi 
Valv
24
IS
@2nd 
J 
dShift
V 
I 
ll
12
3 
ht 
2nd 
Ih 
v 
tv
S
j 
P
Rev 
I
IO 
V 
lv8
Menuel
V 
lv
PRND21
NOle 
Marked 
O 
ln
I
i 
pres 
00 
0f
pressu
c
tI
I 
GO 
8 
no
pre 
aI 
SKondary
Gov 
no 
V
To
q 
econ
te 
pr 
s
Th 
oUI
pt 
Lmli
I
P
Irfw
a 
ernor 
V
Fig 
A 
T 
32 
Oil
pressure 
circuit
diagram 
DJ
range 
Low
gear
AT 
21 

AUTOMATIC 
TRANSMISSION
D
range 
2nd
gear
Q 
FrO
ll
Cluteh 
Low
to 
R
B 
e
8 
eke
Torque
Con 
ert
14
Throttle
Beck
up
V 
l
iftV 
I 
a
Q
T 
COU
P
R 
V
A 
Lubfkatlon
11
Drain
14
V 
I
l 
CID 
V
Thro
Valli 
7
If 
SOle
Wo
Front
Lubrlc
at
n 
Orific
Check
V
I
OralnValw
Tt 
oW
Q 
aln
V
l 
S 
P
Modit 
V
2
S
13
j 
P
RIGulato 
Vel 
@2nd 
3 
dShIH
V
I
13
c
33J
2nd
ShlftV 
I 
e
s
Manual
V
I
n
NOla 
M 
ked 
X 
r 
Drein 
r 
D
I
U
jeeo 
v 
Primarv
Gov 
no 
Valva 
Goyarno
Val
Li 
p 
su
aIGo 
no 
IMod
pr 
surel
Gov 
nO
pr 
sur
TO
Qu 
con
pr
Th 
on
p
Fig 
A 
T 
35 
Oil
pressure 
circuit
diagram 
D2
range 
2nd
gear
AT 
23 

AUTOMATIC 
TRANSMISSION
D
range
Top 
gear
Low 
r
Fl
B 
e
B 
e
B
14
TIC 
Uil
Pr
1 
v
Fl
Lubfk 
tlon
O 
ein 
14
I
Velv8
l
Front
Lub 
icet 
Orlfiu
Check
V
I 
8 
6
13
@ 
2nd 
3rd 
Shifl
Velv
13
I
O 
inV
Throttle
O 
in
Ve
l
1
22
21
3 
lit 
2nd 
Shift 
Ve
5
M
V
I
5
n
NOle 
M
ked 
O
ein
Linep 
s 
Go 
no 
f
d 
P
G 
ernorp
Torqu 
con 
tt
p 
secondary
G 
norv 
Ime
v
Governor 
v
Th 
Olt
p
Fig 
A 
T 
38 
Oil
pressure 
circuit
diagram 
D3
range 
Top
gear
AT 
25 

AUTOMATIC 
TRANSMISSION
I 
ran 
e
kick 
down 
shift 
valves 
in 
2nd
gear 
position
iQ 
Front
ClutCh 
L 
llIR
B 
ilk
8
e
Downshift
Solenoid
Torqu 
Con 
t
Q
I
Throttle
Back
up
V 
lv 
II
iftY
h
TIC 
0
A
lV
A 
Lubl 
tion 
e
S 
lO
lID 
VK
Th 
o 
I
V 
v 
8 
Sol
Dow
Dr
I
V 
I
F 
lt
Lubrice
D
Yo
t 
Otific
Check
0
Throttle
Dr 
n
V
mm
OJ
12
Q 
ht 
2rod 
hif 
v
S
C 
Ptenu
R 
ul
to 
Vel
8
Menu
0
PRND2
I 
L
J
Jl
No 
Me 
klld 
er 
D 
in
SKond 
Prim
GO 
no 
0
1 
Go 
no
V
LIne
pr 
s
100 
0 
l
d 
p 
1
Goy 
rno
p 
eslU
s 
Torque 
con 
er 
r
pr
Th 
oUl
prnsu
Fig 
A 
T 
39 
Oil
pressure 
circuit 
diagram 
D
range 
kick
down
shift 
valves 
in 
2nd
gear 
position
AT 
27 

Fig 
A 
T 
49
Torque 
converter
aligning 
cut
3 
When
connecting 
torque 
con
verter
to 
transmission
measure 
dis
tance 
A
to 
be
certain 
that
they 
are
correctly 
assembled 
See
Figure
AT 
50
Distance 
A
More 
than 
16 
5 
IllIll
0 
650 
in
A
AT117
Fig 
A 
T 
50
Installing 
torque 
converter 
CHASSIS
4 
Bolt 
converter 
to 
drive
plate
Tightening 
torque
0 
8
to 
1 
0
kg 
Ill 
5 
8 
to 
7 
2 
ft 
Ib
Note
Align 
chalk
marks
painted 
a
cross
both
parts 
during 
disas
sembling 
processes
5
After 
converter 
is 
installed
rotate
crankshaft
several 
turns 
and 
check 
to
be 
sure 
that
transmission 
rotates
freely
without
binding
6 
Pour
recommended 
automatic
transmission 
fluid
up 
to
correct 
level
through 
oil
charge
pipe
7
Connect 
manual
lever 
to
shift
rod
Operation 
should 
be 
carried
out
with 
manual 
and
selector 
levers 
in
N
8 
Connect
inhibitor 
switch 
wires
Notes
a 
Refer 
to
covering 
topic
under
Checking 
and
adjusting
inhibitor 
switch 
on
page
AT 
51
b
Inspect 
and
adjust 
switch 
as
above 
whenever 
it 
has
to 
be
removed 
for
service
9 
Check 
inhibitor 
switch 
for
op
eration
AT 
34 
Starter 
should
be
brought 
into
op
eration
only 
when 
selector 
lever 
is 
in
P 
and 
N
positions 
it
should 
not
be
started 
when 
lever 
is 
in 
D
2
1 
and 
R
positions
Back
up 
lamp 
should 
also
light
when 
selector 
lever 
is
placed 
in 
R
position
10 
Check 
level 
of 
oil 
in
transmis
sion 
For 
detailed
procedure 
see
page
AT
49
II 
Move
selector 
lever
through 
all
positions 
to 
be 
sure 
that 
transmission
operates 
correctly
With 
hand 
brake
applied 
rotate
engine 
at
idling 
Without
disturbing
the
above
setting 
move
selector 
lever
through 
N
to 
D
to 
2 
to 
I
and 
to 
R 
A
slight 
shock 
should 
be
felt
by 
hand
gripping 
selector 
each
time 
transmission 
is
shifted
Note 
See
page 
AT
50 
for
checking
enigne
idling
12
Check 
to 
be
sure 
that 
line
pres
sure 
is 
correct
To
do 
this 
refer 
to
relative
topic 
under
Testing 
line
pres
sure 
on
page 
AT 
53
13
Perform
stall 
test
as
per 
the
instructions 
on
page 
AT
51 

AUTOMATIC
TRANSMISSIO 
N
i
MAJOR 
REPAIR 
OPERATION
SERVICE 
NOTICE 
FOR 
DISASSEMBLY
AND 
ASSEMBLY
TORQUE 
CONVERTER
Inspection
TRANSMISSION
Disassembly
Inspection
Assembly
SERVICE 
NOTICE 
FOR
DISASSEMBLY 
AND
ASSEMBLY
I 
It 
is
desirable 
that 
the
repair
operations 
are 
carried 
out 
in 
the
dust
proof 
room
2 
Due 
to 
the 
differences 
of 
the
engine 
capacities 
the
specifications 
of
component 
parts 
for 
each
model
s
transmission
may 
be
different 
How
ever
they 
do 
have 
common
adJust
ments 
and
repair 
as 
well
as
cleaning
and
inspection 
procedures 
ou
tlined
hereinafter
3
During 
the
repair 
operations
refer 
to 
the 
Service 
Data 
and
Specifi
cations 
section 
for 
the 
correct
parts
for 
the
applicable 
model
transmission
4 
Before
removing 
any 
of 
subas
semblies
thoroughly 
clean 
the
outside
of 
the 
transmission 
to
preven 
t 
dirt
from
entering 
the 
mechanical
parts
5 
Do 
not 
use 
a 
waste
rag 
Use
a
nylon 
waste
or
paper 
waste
6 
After
disassembling 
wash 
all 
dis
assembled
parts 
clean 
and 
examine
them
to 
see 
if 
there 
are
any 
worn
damaged 
or 
defective
parts 
and 
how
they 
are 
affected 
Refer
to 
Service
Data
for 
the 
extent 
of
damage 
that
justifies 
replacement
7
Packings 
seals 
and 
similar
parts
once 
disassembled 
should 
be
replaced
with 
new 
ones 
as 
a 
rule
TORQUE 
CONVERTER 
CONTENTS
AT 
37
AT 
37
AT 
37
AT 
37
AT 
37
AT 
39
AT 
39 
COMPONENT 
PARTS
F 
rant 
clutch
Rear 
clutch
Low 
reverse 
brake
Servo
piston
Governor
Oil
pump
Planetary 
carrier
Control
valve
The
torque 
converter 
is 
a 
welded
construction 
and 
can 
not 
be 
disas
sembled
Inspection
I 
Check
torque 
converter 
for
any
sign 
of
damage
bending 
oil 
leak 
or
deformation 
If
necessary 
replace
2 
Remove 
rust
from
pilots 
and
bosses
completely
If
torque 
converter 
oil 
is
fouled 
or
contaminated 
due 
to 
burnt 
clutch
flush 
the
torque 
converter 
as 
follows
I
Drain 
oil 
in
torque 
converter
2 
Pour 
none 
Iead
gasoline 
or
kero
sene 
into
torque 
converter
approxi
mately 
0 
5
liter 
I 
1
8 
V 
S
p 
7 
8
Imper 
p
3 
Blow 
air
into
torque 
converter
and 
flush 
and 
drain 
out
gasoline
4
Fill
torque 
converter 
oil 
into
torque 
converter
approximately 
0 
5
liter 
I 
i 
8 
I
pt 
7 
8
lmper 
pt
5
Again 
blow 
air 
into
torque 
con
verter 
and 
drain
torque 
converter 
oil
TRANSMISSION
Disassembly
I 
Drain
oil 
from 
the 
end
of 
rear
extension 
Mount 
transmission 
on
Transmission 
Case 
Stand 
ST07860000
or 
ST07870000 
Remove
oil
pan 
See
Figure 
AT 
52
AT
37
T 
AT 
41
AT 
41
AT
42
AT 
43
AT 
43
AT
44
AT 
44
AT
45
AT 
45
2 
Remove 
bolts
securing 
converter
housing 
to 
transmission
case 
Remove
torque 
converter
3 
Remove
speedometer 
pinion
sleeve 
boll
Withdraw
pinion
4
Turn 
off
by 
hand 
downshift 
sole
noid 
and 
vacuum
diaphragm 
Do 
not
leave
diaphragm 
rod 
at
this
stage 
of
disassembly 
Rod 
is
assembled 
in
top
of
vacuum 
diaphragm 
See
Figure
AT 
53
ST07860000
AT118
Fig 
AT 
52
Remouing 
oil
pan
Show 
2 
liter 
engine 
model
Fig 
A 
T
53 
Downshift 
solenoid 
and
uacuum 
diaphragm