2012 SSANGYONG NEW ACTYON SPORTS Service Manual

04-6
Connector Pin Arrangement ▶
The connector pin sections illustrated below are viewed from the front of the instrument
cluster. The arrangement of the pins is the same for both the main connector and the sub
connector.
Main connector - 20-pin (white)
Sub connector - 20-pin (gray)
1. -
2. Hood open
3. Seat belt - passenger's seat
4. -
5. -
6. Front fog lamp
7. -
8. Engine CHECK warning light
9. Charge
10. IGN 2
11. -
12. Air bag
13. Seat belt - driver's seat
14. High beam (-)
15. Right turn signal lamp (+)
16. High beam (+)
17. Left turn signal lamp (+)
18. Oil pressure
19. Parking brake signal input (STICS)
20. - 1. -
2. -
3. 4P output
4. Buzzer output
5. Illumination (+)
6. -
7. -
8. Door open
9. -
10. Battery
11. -
12. Fuel input signal
13. TRIP mode/reset switch
14. Manual transmission N (neutral)
input
15. Manual transmission R (reverse)
input
16. CAN LOW
17. CAN HIGH
18. AGND (fuel -)
19. MICOM ground
20. IGN 1

04-78210-01
Indicators on Instrument Cluster ▶
No. Symbol ItemBulb
TypePower Turning ON condition
1Turn signal lamp-L
LEDMultifunction
switchWhen activating switch
2 Turn signal lamp-R LEDMultifunction
switchWhen activating switch
34WD HIGH
indicatorLED IGN IGN ON/ CAN signal input
4Winter mode
indicatorLED IGN IGN ON/ CAN signal input
5Front fog lamp
indicatorLEDFog lamp
relayWhen activating switch
6Cruise control
indicatorLED IGN IGN ON/ CAN signal input
7Light illumination
indicator LED BATT Tail lamp ON
8High beam
indicatorLEDHeadlamp
high beam
relayWhen activating switch
9ABS warning lamp
LED IGNIGN ON/ CAN signal input
(ABS, EBD)
10 Glow indicator LED IGN IGN ON/ CAN signal input
11Immobilizer
indicatorLED IGN IGN ON/ CAN signal input
12Low fuel level
warnig lightLED IGNWhen analog inputting fuel
level

04-8
No. Symbol ItemBulb
TypePower Turning ON condition
13Engine check
warning lampLED IGN IGN ON/ CAN signal input
144WD LOW
indicatorLED IGN IGN ON/ CAN signal input
15ESP indicator/
warning lightLED IGNIGN ON/ CAN signal input
(ESP & buzzer activated)
16
ESP OFF indicatorLED IGN IGN ON/ CAN signal input
17Brake warning light
LED IGNIGN ON, CAN signal input
(EBD)
184WD CHECK
indicatorLED IGN IGN ON/ CAN signal input
19Air bag warning
lampLED IGN Signal input
20Door ajar waning
lightLED BATT When door opened
21Charge warning
lampLED IGN Charge system fault
22Seat belt warning
lightLED IGN Switch input

04-98210-01
No. Symbol ItemBulb
TypePower Turning ON condition
23Engine oil pressure
warning lampLED IGN Signal input
24Water separator
warning lightLED IGN IGN ON/ CAN signal input
25Engine coolant
overheat warning
lightLED IGN IGN ON/ CAN signal input
26Engine hood open
warning lampLED IGN Switch ground
27 EBD warning light LED IGN CAN signal input

04-10
2. CONFIGURATION
1) RPM Gauge
The tachometer indicates engine speed in revolutions per minute. Multiply 1,000 to the current
number, then it will be the current number of engine revolutions.
Under the normal engine operating temperature, the proper idling speed is 700 ~ 800 rpm. The
red zone (danger rpm range) starts from 4,500 rpm.
Connect the tachometer for tune-up test and start the engine.
Eliminate the hysteresis by tapping the tachometer.
Compare the values on the tester and tachometer and replace the tachometer if the tolerance
is excessive. 1.
2.
3.
If the tachometer (engine rpm gauge) pointer vibrates or stops moving at a certain range, or
abnormal noises are heard from the tachometer, the tachometer may have a malfunction. If
you have reason to suspect that the reading from the tachometer differs from the actual engine
speed (rpm), connect a diagnostic device and compare the value on tachometer with the
reading from the diagnostic device.
Check Method

04-118210-01
2) Speedometer Gauge
The speedometer indicates the vehicle speed by calculating the signals from the rear left and rear
right wheel speed sensors through ABS or ESP unit. (For the vehicle without ABS or ESP, the
signals are received from the EMS)
If the speedometer gauge vibrates, stops at a certain range or makes an abnormal noise, there
could be defectives in speedometer. However, these symptoms also could be occured when th
e
tire has uneven wear, different tire inflation pressures or different tire specifications.
Perform the speedometer test regarding the tolerance as described. However, it is not similar
simple work in field due to lack of measuring conditions such as test equipment and preciseness.
Check the allowable tolerance of the speedometer and operations of the trip odometer by
using a tester.
Check if the speedometer pointer is shaking and the abnormal noise sounds.
Eliminate the hysteresis by tapping the speedometer. 1.
2.
3.

04-12
The allowable tolerance increases when the tires are worn or the tire pressure is out of
specified range.

04-138210-01
3) Fuel Level Gauge
The fuel level gauge displays the resistance value of the float on the fuel sender in the fuel tank
through a pointer. Note that this vehicle doesn't have a service hole for checking the fuel sender
connector in the fuel tank.
The fuel sender and its connector can be checked and replaced only when the fuel tank is
removed. The power supply and resistance value should be measured at the connector in front of
the fuel sender (refer to wiring diagram).
When the power supply and output resistance are normal, the float operation by fuel level may be
defective; if so, replace the fuel sender.
Low fuel warning lamp comes on when:
The fuel level drops to 9 L or less. The lamp goes off if the fuel level reaches 9.5 L or more.This table shows the tolerance and resistance value changes by fuel level in normal
conditions. Therefore, the differences that can be occurred by the road conditions and fuel
fluctuations are ignored.