2008 GREAT WALL FLORID Service Manual

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7. Disconnect the wire harness of the left & right fog lamps.
8. Remove the bumper attachments.
Remove the front bumper plastic support and energy absorb-
ing block from the vehicle body respectively.
9. Remove the bumper bracket.
Screw off the cross slot & concave hexagon head self-tapping
screw and large washer subassembly (Q2756319+Q422) on the
left / right side mounting bracket of the front bumper, and pull
the left / right side mounting bracket out.Front bumper body
Front bumper body
Front bumper energy absorbing block
Front bumper plastic support
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tapping screw and large washer subassembly

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Rear Bumper
Components
Rear bumper removal
1. Remove the trim panel.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly, which are on the
rear bumper's left & right trim panel, the rear bumper trim
panel buckle, and the expansion button whose bottom is con-
nected with the bumper body. Then pull the left & right trim
panel of the rear bumper off.
1
13
9
5
3
127
4
14
1615
11
18
6
1
1
1
13
1313
11
17
3
2108
Rear bumper body
Rear bumper left side trim panel
Cross slot & con-cave hexagon head self-tapping screw and large washer subassembly
Rear bumper trim panel buckle
Expansion button
1. Cross slot & concave hexagon head self-tapping screw and large washer subassembly2. Rear mounting bracket LH of the rear bumper3. Rear bumper mounting bolt4. Hexagon nut for flange face5. Rubber cushion of the rear bumper central mounting bracket6. Rear bumper central mounting bracket bolt7. Central left mounting bracket of the rear bumper8. Central right mounting bracket of the rear bumper
9. Rear mounting bracket RH of the rear bumper
10. Front mounting bracket RH of the rear bumper11. Rear bumper trim panel buckle12. Rear bumper right trim panel13. Expansion button14. Rear bumper body 15. Rear bumper plastic buffer anchor16. Rear bumper drawbar close lid17. Rear bumper left trim panel 18. Front mounting bracket LH of the rear bumper

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2. Remove the nut and gasket.
Screw off the hexagon nut for flange face from the rear bum-
per left & right side central mounting bolt, and the rubber
cushion of the rear bumper left & right side central mounting
bracket.
3. Remove the expansion button connecting the left &
right side bracket below the rear bumper and vehicle
body.
4. Remove the bumper mounting bolt.
Screw off the rear bumper mounting bolt connecting the left
& right side above the rear bumper and vehicle body.
5. Pull the bumper out.
Pull the rear bumper out of the left & right side bracket of
the rear bumper, and make the central part of the rear bum-
per slide out along the rear bumper central mounting bracket
bolt.
6. Remove the three rear bumper plastic buffer anchor
from the rear impact beam.Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper
Rear bumper plastic buffer anchor
Central left mounting bracket of the rear bumperRear mounting bracket LH of the rear bumper
Front mounting bracket LH of the rear bumper
Rear bumper central mounting bracket bolt
Rear bumper mounting bolt
Expansion button
Hexagon nut for flange face
Rubber cushion of the rear bumper central mounting bracket

Downloaded from www.Manualslib.com manuals search engine 261Vehicle Body
7. Remove the front bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
front mounting bracket of the rear bumper, and pull the left
& right front mounting bracket of rear bumper out.
8. Remove the rear bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
rear mounting bracket of the rear bumper, and pull off the
left & right rear mounting bracket of the rear bumper.
Engine hood lock cable removal and installa-
tion
Removal
1. Open the engine hood.
2. Remove the engine hood release lever from the dash-
board.
3. Remove the cable from the engine hood release lever
4. Remove the bolts and engine hood lock latch release
mechanism.
5. Remove the cable from the engine hood lock latch re-
lease mechanism assembly.
Installation
Areas of Importance: Different metals making direct
contact will accelerate corrosion. Make sure to use the
correct fastening piece to avoid premature corrosion.
1. Install the cable onto the engine hood lock latch re-
lease mechanism assembly.
2. Install the engine hood lock latch release mechanism
assembly with the bolts.
3. Install the cable onto the engine hood lock latch re-
lease lever.
4. Install the engine hood release lever onto the dash-
board.
Rear bumper body
Rear bumper body
Rear mounting bracket LH of the rear bumper
Cross slot & concave hexagon head self-tapping screw and large washer subassembly
Front mount-ing bracket LH of the rear bumper
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Engine hood lock latch release mechanism
Cable
Bolt
Dashboard
Release lever

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Seat Belt
Components
Front seat belt removal
1. Remove the end piece hood.
Remove the end piece hood under the seat belt, and expose
the seat belt lower mounting bolt.
Rear seat belt guide ring
Rear seat belt retractor
Seat belt lower mounting bolt
Front seat belt retractor
Front seat belt guide ring
Seat belt lower mounting bolt
Vertical adjuster mounting bolt
Body B-pillar sheet metal
Vertical adjuster
Guide ring mounting bolt
Guide ring
Woven band
Retractor
Seat belt retaining end piece
45±5
Seat belt lower mounting bolt
N·m
45±5
45±5
45±5
45±5
45±5
45±5
: Specified torque
45±5

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6. Remove the seat belt retractor upper mounting bolt
(hexagon bolt for flange face).
7. Remove the seat belt retractor lower mounting bolt.
Front seat belt installation
1. Install the seat belt vertical adjuster.
(a) Tighten the seat belt vertical adjuster mounting bolts.
(b) Conduct torque calibration on the seat belt vertical ad-
juster mounting bolts.
Seat belt vertical adjuster mounting bolt torque is
45±5 N·m.
2. Install the B-pillar upper trim panel.
3. Install the retractor lower mounting bolt.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
4. Install the retractor upper mounting bolt.
Tighten the seat belt retractor upper mounting bolt (hexagon
bolt for flange face). Seat belt retractor upper mounting bolt
torque is 9±3 N·m.
2. Remove the seat belt lower mounting bolt and B-pillar
lower decoration board.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt upper set mounting bolt.
4. Remove the seat belt guide ring.
Remove the seat belt upper mounting bolt and B-pillar upper
decoration board, and expose the seat belt vertical adjuster.
5. Remove the vertical adjuster.
Remove the seat belt vertical adjuster mounting bolts one by
one from bottom to top.
Retractor upper mounting bolt
Retractor lower mounting bolt
Adjuster upper mounting bolt
Adjuster lower mounting bolt
Retractor upper mounting bolt
Retractor lower mounting bolt
Seat belt upper mounting bolt
Adjuster upper
mounting bolt
Adjuster lower mounting bolt

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Rear three-point seat belt removal
1. Remove the seat belt lower mounting bolt.
2. Remove the C-pillar protector.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt guide ring mounting bolt (refer to front seat removal
methods for details).
4. Remove the seat belt guide ring mounting bolt and re-
tractor lower mounting bolt.
Rear three-point seat belt installation
1. Install the retractor.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
2. Install the guide ring.
Tighten the seat belt guide ring mounting bolt. Guide ring
mounting bolt torque is 45± 5 N·m.
6. Install the B-pillar lower trim panel.
7. Install the seat belt retaining end piece.
Fix the seat belt lower mounting bolt on the floor of the ve-
hicle body. Seat belt lower mounting bolt torque is 45±5 N·m.
5. Install the seat belt guide ring.
Fix the seat belt upper mounting bolt onto the vertical ad-
juster. Seat belt upper mounting bolt torque is 45±5 N·m.Seat belt upper mounting bolt
Seat belt lower mounting bolt
Lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt

Downloaded from www.Manualslib.com manuals search engine 265Vehicle Body
3. Install the C-pillar protector.
General Instructions and Operations of Seat Belt
Front seat belt warning:
The front seat belts are equipped with seat belt indicator. The driver seat belt indicator is located on the dash-
board and that of the front passenger is on the air conditioner panel. If the ignition switch is on but the front pas-
senger does not fasten the seatbelts, the indicator will turn on.
Preload three-point type belt retractor:
The front seat belts utilize preload three-point type belt retractors. The preload three-point type belt retractor is
loose, enabling the passenger to move freely unless there is an emergency, such as emergency braking, hard ac-
celeration, or hard turning.
Operation notice and function examination:
Areas of Importance
If the seat belt retractor is installed incorrectly, the seat belt will lose its function in the event of an accident, and
thus fail to protect the passenger!
Prevent sharp and harmful substances from touching the seat belt.
Avoid winding or breaking the seat belt lock tongue and seat belt lock bu\
tton.
Do not bleach or dye the seat belt woren band. Wash it with neutral liquid soap and water only.
Before installing the seat belt mounting bolt, manually tighten the seat\
belt bolts to avoid improper clipping.
Do not repair the seat belt retractor or seat belt lock button. If the seat belt is broken, the seat belt assembly must
be replaced.
Change the broken or damaged seat belt.
Function examination:
1. Check whether all the seat belt mounting bolts are tightened.
2. Check the seat belt lock button. The lock button should be unlocked and able to lock easily.
3. After locking the seat belt, the seat belt lock tongue can no longer loo\
sen.
4. Pull all the seat belts out. Seat belts cannot have knots or tears.
5. The belt should retract smoothly but not roughly.
Warning:
Different metals making direct contact will accelerate corrosion. Make sure to use the correct fastening
piece to avoid premature corrosion!
4. Install the seat belt lower mounting bolt.
Lower mounting bolt
Side sheet metal
C-pillar protector