2008 GREAT WALL FLORID Service Manual

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual58
6. Remove the input shaft's 5th gear thrust washer.
7. Remove the steel balls from the 5th gear thrust washer
of the input shaft.
8. Remove the 4th gear subassembly, 4th gear needle
bearing, 4th gear synchronizer ring, and the 4th gear
bearing washer (4 types of part).
9. Remove the shaft retainer from the input shaft's No. 2
synchronizer gear hub.

Downloaded from www.Manualslib.com manuals search engine 59Transmission
10. Remove each component of the input shaft's No.2 syn-
chronizer.
11. Remove the input shaft's 3rd gear synchronizer ring
and the 3rd gear subassembly.
12. Remove the needle bearing from the 3rd gear of input
shaft.

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Disassembling the Output Shaft Subassembly
Components
Front tapered roller bearing
Output shaft
Needle bearing
1st gear gear subassembly
1st gear synchronizer ring
No. 1 gear sleeve/No. 1 gear hub
No. 1 Slider
Spring expansion ring
Shaft retainer
Retaining ring
Needle bearing
2nd gear synchronizer ring
2nd gear gear subassembly
3rd driven gear
Spacer
4th driven gear
5th driven gear
Shaft retainer
Rear tapered roller bearing
1. Remove the output shaft's rear tapered roller bearing.

Downloaded from www.Manualslib.com manuals search engine 61Transmission
2. Remove the output shaft's 5th driven gear shaft retainer.
3. Remove together the output shaft's 5th and 4th gear
driven gear.
4. Remove the output shaft spacer.
5. Remove the output shaft's 3rd driven gear and the 2nd
gear subassembly spacer.

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual62
6. Remove the output shaft's 2nd gear synchronizer ring,
2nd gear needle bearing, and the 2nd gear subassem-
bly retaining ring.
7. Remove the shaft retainer from the No. 1 synchronizer
gear hub of the output shaft.
8. Remove the output shaft's No. 1 synchronizer compo-
nents and the 1st driven gear.
9. Remove the needle bearing from the output shaft's 1st
driven gear subassembly.

Downloaded from www.Manualslib.com manuals search engine 63Transmission
10. Remove each component of output shaft's No. 1 syn-
chronizer.
11. Remove the front tapered roller bearing.

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Disassembling the Shift Cover Subassembly
Components
Shift lever assembly
Dust cover
T oil seal
Gear shifting block
No. 2 spring seat
Pressure spring
Shaft retainer
Gasket
Lock plateShaft retainerElastic cylindrical pin
Shift guide block
Select lever subassembly
Manipulation lid
T oil seal
1. Remove the shift lever's elastic cylindrical pin.
Set bolt38.0
: Specified torqueN·m

Downloaded from www.Manualslib.com manuals search engine 65Transmission
2. Remove the shaft retainer on the shift lever and the se-
lect lever.
3. Remove the lock plate.
4. Remove the pressure torsion spring.
5. Remove the No. 2 spring seat.